Trainee Engineer - Mechanical Systems
Bengaluru, Karnataka, India
Led mechanical design of Electric Vehicle battery packs, overseeing design, sourcing, manufacturing, and testing for optimal performance and functionality.Utilized Fusion 360 and Finite Element Analysis (FEA) to design and validate a Short Circuit Test Machine, ensuring robustness and reliability.Developed a thermal test system for accurate thermal propagation tests on Prismatic cells, using temperature control principles.Improved Design for Manufacturability and Assembly (DFM/A) on subassemblies.Generated detailed part and tooling CAD drawings using Fusion 360, adhering to GeometricDimensioning and Tolerancing (GD&T) standards.Designed fixtures for the subassembly process, reducing assembly time by 50% and increasing the factor of safety by 60%.Utilized power tools and 3D Printing for rapid prototyping, enabling efficient product enhancements.Conducted Root Cause Analysis to address manufacturing delays, implementing efficient solutions to reduce production delays by 20% and increase on-time deliveries by 15%.