Howard Rapp Email & Phone Number

New Delhi, New Delhi, IN

As a Technologist within BMW AG’s Cell and Energy manufacturing division in Munich, my focus is on advancing and optimizing critical processes for next-generation battery systems in Gen 6 electric vehicles. I lead capability studies and process innovation in cutting-edge technologies, such as high-precision laser welding, laser cleaning, and cell stacking.

Woodcliff Lake, NJ, US

As a Planner for Production Equipment at BMW MC’s battery manufacturing facility in Spartanburg, South Carolina, my role involves the strategic planning, design, and implementation of high-performance production systems for Gen 6 EV battery cells. I focus on coordinating the integration of advanced manufacturing technologies, including laser welding, laser.

Falls Church, VA, US

• Automated manufacturing processes for flight-critical hardware, reducing build time by 10%.
• Evaluated new product designs and fixture compatibility with existing automated equipment; recommended changes to designteams for manufacturability and optimal cycle time.
• Developed plans for new automation processes based on Manufacturing Readiness Level, ROI justifications, andyield/quality/efficiency potential.
• Expanded 3D printing capabilities for rapid on-site manufacture of shop aids and production tooling.
• Developed, implemented, and tracked Industry 4.0 machine connectivity and digital transformation of the manufacturing floor for a1M sq ft facility.

Falls Church, VA, US

• Designed, developed, and maintained robust manufacturing processes to assemble and test flight-critical hardware, achieving a96% first-pass yield for 13,000 lumped element filters built annually.
• Established automated processes for laser welding, automatic dispensing, conveyor interfaces, die bonding, and robotic assembly,reducing total product build time by over 35%.
• Directed product engineering design updates to improve automated capabilities for assembling and testing flight-critical hardware,increasing component find rate from 96% to 98%.
• Implemented and expanded concepts such as Lean Manufacturing, 5S, Kaizen, and MES tracking to reduce manufacturing costs andincrease process quality.
• Lead teams of engineers in Root Cause Corrective Action and Process Failure Mode Effects Analysis initiatives across internal andexternal teams resulting in minimal downtime and increased product assurance

Washington, DC, US

As a Qualified Navy Validator, I was responsible for providing significant input for the approval of Risk Management Framework for IT systems in accordance to NIST SP800-37. I worked closely with the Certifying Authority to ensure that all IT systems were in compliance with security policies and procedures.I also served as the trusted agent for Private Key.

White Plains, New York, US

• In my role at Turtle Beach, a global gaming accessory manufacturer, I oversaw engineering process improvements and cost reduction for wired and wireless headphones, digital and analog audio controllers, and audio.
• Developed and implemented SOPs for technician-level execution, streamlining the process for rapidly obtaining regulatory testing, verification, and validation of consumer products. These efforts resulted in significant.
• Analyzed and performed troubleshooting for faults in the configuration of electronic assemblies and subassemblies, developing checklists and structured procedures cross-functionally. These efforts significantly reduced.
• Acted as a liaison between multiple contract manufacturing facilities across the world, assessing customer needs, product performance, and process improvement to reduce cost and improve quality. These efforts resulted.
• Oversaw engineering process improvements and cost reduction for wired and wireless headphones, digital and analog audio controllers, and audio amplifiers. These efforts resulted in significant cost savings for the.

As a Quality Engineer, I developed and maintained a quality management system in accordance with the AS9100 Aerospace Quality System Standard. This system ensured quality assurance in the design, development, production, installation, and servicing of products, resulting in the award of a manufacturing contract with Lockheed Martin Skunk Works. I managed.

Performed engineering testing and qualification for Direct Methanol Fuel Cell DC/DC power converter for use in-situ with micro-UAVs. Developed and executed testing plans to simulate the operational scenarios for avionics systems, communications, battery, and fuel cell power systems. Developed and maintained quality management system in accordance to.

Research and designed efficiency algorithms for optimal direct methanol fuel cell power output.Implement complete system data acquisition and control with custom VI's in LabView. Designed and implemented adaptable power supply for use with a direct methanol fuel cell power controller for micro UAVs.

Cupertino, California, US

Provided exceptional customer assistance by actively listening to customer needs, offering personalized guidance, and ensuring a thorough understanding of Apple's product offerings.Demonstrated comprehensive knowledge of Apple products, software, and services, staying up to date with the latest features and industry trends.Conducted engaging demonstrations.

Design and implemented ASM and C algorithms for PIC24F series that include SNR voting, boot loader and loop detection over a 2 wire radio network. Created and maintained user manuals and internal documentation.

Selected for a graduate student worker position under the mentorship of Professor Dr. Cristian Lascu. Developed a Java based multi platform GUI for wireless (XBee) to a T.I. MSP430 controller used as a controllable SEPIC DC converter for implementation into micro UAVs.