Howard Rapp Email & Phone Number

Munich, By, De

New Delhi, New Delhi, In

As a Technologist within BMW AG’s Cell and Energy manufacturing division in Munich, my focus is on advancing and optimizing critical processes for next-generation battery systems in Gen 6 electric vehicles. I lead capability studies and process innovation in cutting-edge technologies, such as high-precision laser welding, laser cleaning, and cell stacking for battery production. My expertise centers on evaluating and implementing scalable manufacturing technologies that enhance the structural integrity, performance, and efficiency of battery cells. By leveraging detailed process analytics, I ensure that emerging techniques in laser processing and stacking are rigorously validated to meet BMW’s stringent quality and production standards, ultimately contributing to the company’s leadership in sustainable energy solutions for electric mobility.

Woodcliff Lake, Nj, Us

As a Planner for Production Equipment at BMW MC’s battery manufacturing facility in Spartanburg, South Carolina, my role involves the strategic planning, design, and implementation of high-performance production systems for Gen 6 EV battery cells. I focus on coordinating the integration of advanced manufacturing technologies, including laser welding, laser cleaning, and cell stacking equipment, to ensure optimal process efficiency and scalability. By conducting detailed equipment capacity analysis, workflow optimization, and process integration studies, I ensure that production systems meet both current and future manufacturing demands. My work is integral in driving continuous improvement and innovation in production lines, enabling BMW to maintain a competitive edge in battery manufacturing while adhering to stringent quality and safety standards.

Falls Church, Va, Us

• Automated manufacturing processes for flight-critical hardware, reducing build time by 10%.• Evaluated new product designs and fixture compatibility with existing automated equipment; recommended changes to designteams for manufacturability and optimal cycle time.• Developed plans for new automation processes based on Manufacturing Readiness Level, ROI justifications, andyield/quality/efficiency potential.• Expanded 3D printing capabilities for rapid on-site manufacture of shop aids and production tooling.• Developed, implemented, and tracked Industry 4.0 machine connectivity and digital transformation of the manufacturing floor for a1M sq ft facility.

Falls Church, Va, Us

• Designed, developed, and maintained robust manufacturing processes to assemble and test flight-critical hardware, achieving a96% first-pass yield for 13,000 lumped element filters built annually.• Established automated processes for laser welding, automatic dispensing, conveyor interfaces, die bonding, and robotic assembly,reducing total product build time by over 35%.• Directed product engineering design updates to improve automated capabilities for assembling and testing flight-critical hardware,increasing component find rate from 96% to 98%.• Implemented and expanded concepts such as Lean Manufacturing, 5S, Kaizen, and MES tracking to reduce manufacturing costs andincrease process quality.• Lead teams of engineers in Root Cause Corrective Action and Process Failure Mode Effects Analysis initiatives across internal andexternal teams resulting in minimal downtime and increased product assurance

Washington, Dc, Us

As a Qualified Navy Validator, I was responsible for providing significant input for the approval of Risk Management Framework for IT systems in accordance to NIST SP800-37. I worked closely with the Certifying Authority to ensure that all IT systems were in compliance with security policies and procedures.I also served as the trusted agent for Private Key Infrastructure of unclassified and classified network systems for over 400 users. In this role, I was responsible for ensuring the integrity and confidentiality of sensitive data, as well as the proper distribution and management of private keys.In addition, I created and enforced an Information Assurance plan, Standard Operating Procedures (SOPs), user guides, and instructions to ensure the sustainment of operations for Commander, Navy Installation Command in Naples, Italy. This included conducting regular security assessments and audits, as well as developing and implementing security controls to mitigate risks and protect information assets.Conducted over 20 comprehensive security assessments and audits annually to identify vulnerabilities and mitigate risks.Developed and implemented security controls to ensure the protection of over 10,000 information assets.Created and enforced Standard Operating Procedures (SOPs) and user guides to ensure the proper handling and safeguarding of sensitive information.Trained over 400 users on information security policies and procedures, resulting in a decrease in security incidents.Successfully passed multiple inspections by the Certifying Authority, resulting in the approval of Risk Management Framework for IT systems.

White Plains, New York, Us

In my role at Turtle Beach, a global gaming accessory manufacturer, I oversaw engineering process improvements and cost reduction for wired and wireless headphones, digital and analog audio controllers, and audio amplifiers. Additionally, I acted as a liaison between multiple contract manufacturing facilities across the world, developed SOPs for technician-level execution, and performed troubleshooting for faults in the configuration of electronic assemblies and subassemblies.• Developed and implemented SOPs for technician-level execution, streamlining the process for rapidly obtaining regulatory testing, verification, and validation of consumer products. These efforts resulted in significant cost savings for the company.• Analyzed and performed troubleshooting for faults in the configuration of electronic assemblies and subassemblies, developing checklists and structured procedures cross-functionally. These efforts significantly reduced product return rates and improved customer satisfaction.• Acted as a liaison between multiple contract manufacturing facilities across the world, assessing customer needs, product performance, and process improvement to reduce cost and improve quality. These efforts resulted in improved product quality and reduced production costs.• Oversaw engineering process improvements and cost reduction for wired and wireless headphones, digital and analog audio controllers, and audio amplifiers. These efforts resulted in significant cost savings for the company and improved product quality.

As a Quality Engineer, I developed and maintained a quality management system in accordance with the AS9100 Aerospace Quality System Standard. This system ensured quality assurance in the design, development, production, installation, and servicing of products, resulting in the award of a manufacturing contract with Lockheed Martin Skunk Works. I managed three department managers, overseeing their scheduling, tasking, and performance reviews.As an International Traffic in Arms Regulation (ITAR) Compliance Officer and Empowered Official, I developed, maintained, and reviewed security policies for data security compliance and information assurance. I evaluated potential information assurance security risks and prepared contingency plans and preventative measures. I performed full system auditing and worked closely with State Department officials to resolve ITAR violations, resulting in no additional ITAR violations.In addition, I supervised the modification and implementation of complex electrical control systems for use in industrial production environments, maintained configuration management and calibration of laboratory and production equipment, and installed and maintained network hardware.Here are some additional bullets to highlight my accomplishments:Successfully designed and implemented a real-time statistical production control system for the entire production cycle of productsCreated and implemented a cold storage tracking and validation system in temperature-critical production processes, resulting in additional operational assurance and cost savings for the use of in-process materialsUtilized statistical analysis and research for software analysis of data acquisition

Performed engineering testing and qualification for Direct Methanol Fuel Cell DC/DC power converter for use in-situ with micro-UAVs. Developed and executed testing plans to simulate the operational scenarios for avionics systems, communications, battery, and fuel cell power systems. Developed and maintained quality management system in accordance to ISO13485 and part 820 CFR 21 FDA standards, resulting in successful 3rd party certification for ISO13485 quality management system. Certification resulted in company compliance for FDA regulation for the production of type II medical devices in USA and Canada. Converted 80% of internal company operations to paperless with the implementation of a dynamic network database, which led to the reduction of waste and improved company data security and integrity. Installed, maintained and upgraded computer and networks systems to support complete FDA requirements for information assurance and data security.

Research and designed efficiency algorithms for optimal direct methanol fuel cell power output.Implement complete system data acquisition and control with custom VI's in LabView. Designed and implemented adaptable power supply for use with a direct methanol fuel cell power controller for micro UAVs.

Cupertino, California, Us

Provided exceptional customer assistance by actively listening to customer needs, offering personalized guidance, and ensuring a thorough understanding of Apple's product offerings.Demonstrated comprehensive knowledge of Apple products, software, and services, staying up to date with the latest features and industry trends.Conducted engaging demonstrations and workshops, showcasing the capabilities of Apple products and educating customers on their effective use.Assisted customers throughout the purchasing process, explaining pricing, product configurations, and financing options to ensure a seamless transaction.Troubleshot basic technical issues and provided simple solutions, directing customers to appropriate resources for complex technical support needs.Contributed to store operations, maintaining a clean and organized environment, assisting with inventory management, restocking products, and merchandising displays.Actively participated in training programs and educational opportunities to expand knowledge and stay informed about new products and updates.Strived for customer satisfaction by exceeding expectations, promptly addressing feedback and concerns in a professional manner.

Design and implemented ASM and C algorithms for PIC24F series that include SNR voting, boot loader and loop detection over a 2 wire radio network. Created and maintained user manuals and internal documentation.

Selected for a graduate student worker position under the mentorship of Professor Dr. Cristian Lascu. Developed a Java based multi platform GUI for wireless (XBee) to a T.I. MSP430 controller used as a controllable SEPIC DC converter for implementation into micro UAVs.