Thomas Bouraoui Email and Phone Number
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Quality and operational excellence leader with 18 years of experience leading transformations by applying continuous improvement techniques and enabling teams to build sustainable processes to maximize ROI. Adept at problem solving and breaking down and documenting tacit knowledge to create standards for critical-to-outcome tasks. Expert at coaching front line leaders in robust transfer of best practice standards to stabilize production resulting in predictable and repeatable quality outcomes. Exceptional at translating key objectives into tactical plans and processes to improve operational performance. Partners effectively from C-Level to the front line and across the extended enterprise to build a problem-solving culture and deliver customer satisfaction and business results. Culturally fluent with international experience spanning Europe, China, Taiwan, India, the Middle East,, and the Americas. Strategic thinker with focus on people development and systems implementation to improve processes and sustain benefits long term.Skills: Lean Six Sigma Master Black Belt, TWI Trainer (Job Instruction, Job Relations), Value Stream Mapping (VSM), Kaizen, A3, Leadership Standard Work, Daily Management, 6S, Gemba, Visual Management, Setup Reduction (SMED), Total Productive Maintenance (TPM), KPIs, Strategy DeploymentContinuous Improvement, Failure Analysis, KPIs, Capital Efficiency, Policy Deployment, Balanced Scorecard, Workforce Development, Training, Change Management224.558.0816 htbouraoui@gmail.com
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Director Of Quality And TrainingLacerta Group, Llc. Jan 2024 - PresentMansfield, Ma, Us
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Master Enabler At BtpBusiness Through People Aps Mar 2023 - Dec 2023Kolding, South Denmark, DkDeployed in the U.S., Guatemala, Italy, Spain, Bahrain and the Caucasus to develop local capabilities in support of broader deployment of TWI Job Instruction and Job Relations Manufacturing Training and Certification programs. -
Director, Global QualityTekni-Plex, Inc. Feb 2015 - Sep 2022Wayne, Pa, UsDriving global standardization of production processes, quality/lab methods, skills training and best practice sharing. Introduced and nurtured the adoption of TWI Job Instruction and Job Relations methodologies to leverage standard work, the Management Operating System (MOS) and to drive global alignment across 6 disparate business units and periodic acquisitions.* Developed apprenticeship programs to facilitate onboarding, skill dvlpmt., engagement & retention.* Developed Process Safety Mgmnt. programs to meet OSHA and EPA requirements for HAZMAT.* Developed process standards to support new process/equipment startups and asset transfers.* Delivered TWI training & follow-ups around the world (i.e., U.S., Europe, Latin America, India, China).* Support loss reduction, process improvements, data based decisions, and drive cost out.* Drove development/improvement of work standards, HACCP plans and cGMPs to meet SQF, ISO 9001, ISO 15378, and ISO 13485 and other regulatory standards. -
Director Of Quality And Ci At Zeller Plastik (Purchased By Berry Global)Berry Global, Inc. Sep 2014 - Feb 2015Evansville, In, UsMember of the senior management team reporting directly to the VP/General Manager. Charged with developing and maintaining a quality and continuous improvement culture across the Business Unit as well as a robust QMS to ensure all products manufactured meet or exceed customer specifications and achieve superior quality and reliability levels. Lead an organization comprised of approximately 15 individuals, including Quality Engineers, Quality Technicians, and Quality Inspectors. -
Director Of Operational Excellence At Coveris Global FlexiblesCoveris Group Nov 2012 - Jul 2014Vienna, Vienna, AtResponsible for leading the corporate team responsible for developing, integrating, and deploying the TPM / Lean based Coveris Performance System (CPS) across global business units of the Coveris group. Includes CPS master planning, steering, education, expectation setting, accountability, US pilots, and international expansion to U.K. and Europe. -
Corporate Director Of Quality And Continuous ImprovementCoveris Group Aug 2009 - Oct 2012Vienna, Vienna, AtDesigned and conducted diagnostic assessment to define baseline and determine future needs and priorities of 21 manufacturing plants in North America and Europe. Implemented 20 Keys maturity model as holistic improvement framework and common language for all manufacturing plants. Introduced Policy Deployment via X matrix and bowling charts to chief executive officer and coached adoption of Hoshin Planning to executive team/functional leaders/plant managers and direct reports. Coordinated bench-marking visits to showcase plants including Milliken in Johnston, South Carolina, BMW, Brady ID Worldwide, and Danaher.Developed and curated SharePoint knowledge management dB including CPS pillars and best practice sharing, Black Belt and Green Belt curriculums, GFSI Food safety content, 20 Keys toolbox, and reporting files (internal, 2nd/3rd party audit reports). Standardized key elements of Daily Management System complete with templates, training, and examples of each element. Coordinated and coached HACCP plan standardization for all network plants serving the food industry.
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Division Ci ChampionAlcan Aug 2007 - Jul 2009Coordinated all Black Belt, Green Belt, Yellow Belt and White belt division training. Monitored progress towards all certifications and provided coaching and support to meet objectives. Shared instructor workload and coordinated with other business groups to deliver local and wave based training. Piloted application of TWI Job Instruction Training on two critical tasks in extrusion process, resulting in $300,000 per year waste reduction and driving adoption of JI as the workforce development standard across all divisions. Recognized as the driving force behind the contemporary reintroduction of TWI in the North American packaging industry (adoption continues to spread to industry competitors).โข Led deployment of Lean Six Sigma, manufacturing excellence basics and best practice sharing with business unit, as well as benchmark BU with other BU's.โข Ensured alignment of continuous improvement process with companyโs integrated management system.โข Worked with corporate leadership team, manufacturing plant management and hourly employees.โข Handled project selection for various entities and conceptual work while communicating progress on continuous improvement deployment for BU. Supported BUs and primary business functions by challenging status quo and creating strategic change while sharing best practices across organization. -
Sector Lss Black BeltAlcan Jan 2005 - Jul 2007Solved complex business problems to generate EVA or improve EHS performance.โข Implemented programmatic customer visits to clearly identify structural and surgical countermeasures to a $40MM/yr. customer defection problem. Project credited with winning back a $22 MM CPG account and providing focused improvements to improve net promoter score.โข Developed OSHA approved industry standard for knife safety which has been adopted by the worldโs leading safety knife company and hundreds of manufacturing plants around the world. Dramatic project results led to winning Alcanโs 2007 Presidential award (Nathanael V. Davis award). $463k annual EVA benefits from waste reduction in addition to dramatic decrease in recordable case rate.
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Technical Sales - Kraft Foods AccountAlcan Jan 2003 - Dec 2004Managed technical interaction with global Kraft Foods entities, translated VOC, supported strategic supplier relationship, prioritized opportunities for research/development concept development and created relationships between technologists. Established access to and relationships with marketing, product development and future innovation groups previously inaccessible to global account team. Received company award coveted strategic supplier status.
Thomas Bouraoui Skills
Thomas Bouraoui Education Details
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Michigan State UniversityPackaging -
Wayne State UniversityMarketing And International Business
Frequently Asked Questions about Thomas Bouraoui
What company does Thomas Bouraoui work for?
Thomas Bouraoui works for Lacerta Group, Llc.
What is Thomas Bouraoui's role at the current company?
Thomas Bouraoui's current role is Director of Quality & Training โฆ Let's Connect ๐๐ผ.
What is Thomas Bouraoui's email address?
Thomas Bouraoui's email address is ru****@****ail.com
What schools did Thomas Bouraoui attend?
Thomas Bouraoui attended Michigan State University, Wayne State University.
What are some of Thomas Bouraoui's interests?
Thomas Bouraoui has interest in Education, Environment, Science And Technology, Disaster And Humanitarian Relief, Health.
What skills is Thomas Bouraoui known for?
Thomas Bouraoui has skills like Continuous Improvement, Lean Manufacturing, Operational Excellence, Quality System, Manufacturing, Process Improvement, Black Belt, 5s, Product Development, Six Sigma, Packaging, Tpm.
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