Praffull Amar Email & Phone Number

India

Indore, Madhya Pradesh, India

Saudi Arabia

Leading a team of five maintenance technicians, a welder and three helpers.Ensure Spares balance and inventory control for all instruments’ spare partsReporting periodically to Maintenance Manager; preparing CAPA, RCA, (BD,PM and CM) reportsGeneration of reports of machines and equipment’s efficiencies.Troubleshooting the totally integrated automation TIA from Siemens simatic (PLC [S7-200, S7-300 & S7-400] + SCADA WINCC)) & Allen Bradley (PLC RSLogix) +SCADA RSView32} software… Show more Leading a team of five maintenance technicians, a welder and three helpers.Ensure Spares balance and inventory control for all instruments’ spare partsReporting periodically to Maintenance Manager; preparing CAPA, RCA, (BD,PM and CM) reportsGeneration of reports of machines and equipment’s efficiencies.Troubleshooting the totally integrated automation TIA from Siemens simatic (PLC [S7-200, S7-300 & S7-400] + SCADA WINCC)) & Allen Bradley (PLC RSLogix) +SCADA RSView32} software and hardware. Planning required up-gradation for instruments to achieve production quality and cost minimizing. Monitoring, sustaining and improving the Maintenance Planning system for all the Plant & Equipment.Ensuring safety of shop floor workers.Looking after repair, calibration, MIS preparation, Vendor (Sourcing & Dealing), maintain calibration records/manuals of process control instruments. Maintenance and calibration of pneumatic control valves (Samson, Flowserv) and part turn actuated valves (Flowtek) Maintenance and calibration of different analyzers: Conductivity, Chlorine, PH, TDS. Maintenance and calibration of flow meters (electromagnetic, orifice plate, turbine) of E+H, Krohne, Rosemount, Siemens.Maintenance and calibration of different process control instruments like RTD, thermocouple, control valves, pressure gauges, temperature transmitters and flow meters(Electromagnetic & vortex), positioner and I/P converters, controllers: - [(PID, temperature, Programmable (ON/OFF)], actuators, I/P converter, & Different types of sensors like: - Proximity [Inductive and analog], Level measurement , Actuator & Damper, Level Transmitter, DP(Switch & Transmitter), AODD Pump(Sandpiper)..Plan for maintaining the minimum inventory levels for all the Scheduled & preventive maintenance as per the Maintenance plans.Gain practical Knowledge on Combi-bloc Machine, Pasteurizer (GEA and APV ), Separator (GEA), R.O. Plant, PET bottles Fillers(for juice and milk products), Show less

Indore

• Lead the maintenance team. • Leading a team of maintenance (Three Engineers, Nine technicians, two welders and three helpers).• Plan for maintaining the minimum inventory levels for all the Scheduled & preventive maintenance as per the Maintenance plans.• Ensuring safety of shop floor workers.• Generation of reports for Operating costs for all the equipment on a monthly basis.• Troubleshooting the totally integrated automation TIA from Siemens (DCS PCS7 v6.0 + PLC simatic… Show more • Lead the maintenance team. • Leading a team of maintenance (Three Engineers, Nine technicians, two welders and three helpers).• Plan for maintaining the minimum inventory levels for all the Scheduled & preventive maintenance as per the Maintenance plans.• Ensuring safety of shop floor workers.• Generation of reports for Operating costs for all the equipment on a monthly basis.• Troubleshooting the totally integrated automation TIA from Siemens (DCS PCS7 v6.0 + PLC simatic S7 (300 &400) + SCADA WINCC) software and hardware. • Assisting the maintenance teams in maintaining the minimum inventory levels for all the Scheduled & preventive maintenance as per the Maintenance plans.• Communication & implementation of Company’s Quality, Safety, Health and Environmental policies and ensure staffs perform their duties in a safe & environment friendly manner.• Looking after repair, calibration, MIS preparation, Vendor (Sourcing & Dealing), customer (Handling & Dealing), maintain calibration records/manuals of process control instruments. • Having knowledge of different process control instruments like RTD, thermocouple, control valves, pressure gauges, temperature transmitters and flow meters(Electromagnetic & vortex), positioner and I/P converters, controllers: - [(PID, temperature, Programmable (ON/OFF)], actuators, I/P converter, & Different types of sensors like: - Proximity [Inductive and analog], Level measurement , Actuator & Damper, Level Transmitter, DP(Switch & Transmitter), AODD Pump(Sandpiper).• Hands-on experience while working on A.C. /D.C. Drives, FC (51, 300 & 302) (Danfoss), OMRON VFD & Siemens (MM420/440/ sinamics (G120))] and PLC like Siemens (S7-200, S7-300 & S7-400). Show less

Industrial Area Pithampur, Indore

• Leading a team of four instrument technicians• Troubleshooting of PLC system [( Siemens simatic S7 200 & 300 )& Allen Bradley (Micro-Logix 1000/1200 and Panel View 300 Micro Terminal)’ and faults diagnosis• Ensure Spares balance and inventory control for all instruments’ spare parts• Analysing the Plant performance data & liaising with the Managers and engineers to identify improvement opportunities in the maintenance & operations and propose modifications or strategies for… Show more • Leading a team of four instrument technicians• Troubleshooting of PLC system [( Siemens simatic S7 200 & 300 )& Allen Bradley (Micro-Logix 1000/1200 and Panel View 300 Micro Terminal)’ and faults diagnosis• Ensure Spares balance and inventory control for all instruments’ spare parts• Analysing the Plant performance data & liaising with the Managers and engineers to identify improvement opportunities in the maintenance & operations and propose modifications or strategies for improving the productivity of resources.• Ensuring the updation of all the Plant Records in soft package and generating various MIS reports • Calibrating of weighting systems including load cell 15 ton capacity• Looking after the maintenance(Predictive & Preventive), repair, calibration, Vendor Sourcing and Dealing, maintain calibration records/manuals of process control instruments and having knowledge of different process control instruments like RTD, thermocouple, control valves, pressure gauges, temperature transmitters and flow meters(Electromagnetic & coriolis), positioner and I/P converters, controllers: - (PID, temperature, Programmable (ON/OFF)), I/P converter, & Different types of sensors like: - (Photoelectric, Proximity [Inductive and analog], Vibration monitoring, Level Indicator, Laser Diameter detector, Load-cell), different spool winders, Flex Winders.• Gaining hands experience while working on A.C. /D.C. Drives, ATV312(TELEMECH.), [VTL 5000, FC (51 & 300)] (Danfoss), OMRON & Siemens (MM420/440/ sinamics (G120))], PLC like Siemens (S7-200, S7-400), Allen Bradley (Micro-Logix 1000/1200 and Panel View 300 Micro Terminal)Achievements• Reduce Machine Down Time by Resolve breakdowns in mean time(PLC, SCADA system, Drives and machines stop due to fault),• Handling different Projects to upgrade company by Automation(VFD [Selection, Commission & Programming]) yarn pulleys with one controller)• Renew the scrap Precise winding machine with latest automation Show less

Banmore, Morena, Gwalior.

• Maintenance and calibration of transmitters PT, LT, TT, DPT (Emerson Rosemount, Endress & Hauser, Radix & Siemens)• Handled maintenance and calibration of several instruments like RTD, control valves , Pressure gauges, temperature transmitters and flow meters(Thermal, Vortex & Electromagnetic), positioner and I/P converters, (SUDMO) ON/OFF programmable valves, solenoid valve, ON/OFF valves, limit switches, controllers: - (PID, temperature, Flow rate tantalizer, Programmable ON/OFF)… Show more • Maintenance and calibration of transmitters PT, LT, TT, DPT (Emerson Rosemount, Endress & Hauser, Radix & Siemens)• Handled maintenance and calibration of several instruments like RTD, control valves , Pressure gauges, temperature transmitters and flow meters(Thermal, Vortex & Electromagnetic), positioner and I/P converters, (SUDMO) ON/OFF programmable valves, solenoid valve, ON/OFF valves, limit switches, controllers: - (PID, temperature, Flow rate tantalizer, Programmable ON/OFF), actuators, dampers, I/P converter, & Different types of sensors like: - Photoelectric [Retro-Reflective, Diffusive, Infra-red], Proximity [Inductive and Magnetic], Actuator Sensor, CAM Timers. Flow Transmitter, Level Transmitter, DPT and MIS Report.• Hands on Experience on [(Control Signals 4-20mA, 230V A.C., 24V A.C./D.C and ASI – Network), A.C. Drives ATV61/31/28(TELEMECH.), Power Flex 4/40(Allen-Bradley), Commander SE (Control Techniques), VTL 5000(Danfoss), DELTA] and PLC like Siemens[ (S7-200, S7-300, S7- 400) + SCADA WinCC], Allen Bradley (Micro-Logix 1200 and Panel View 300 Micro Terminal)• Gaining Knowledge on KHS Bottle Washer, Steam Pasteurizer, R.O. Plant, Glass bottles (Fillers [KHS], Labelers, Automatic pick & place case packer, glass bottles carton packing machine)Achievements• Do installation of DI/DO/AI/AO Card & testing of machines, electronic devices, and equipment’s.• Participates in project (Plant Expansion). Show less

Indore Area, India

• Gained knowledge of Timers (Electronic), Relays, Contractors, OLR’s (overloaded relays), Electromagnetic relays, (simple and soft) starters, Servo motor, MCB, MPCB, Electrical Panels, SDF & HRC.• PLC [Programming]like Siemens (S7-200, 300 and Logo), SCADA(Wincc) & (AC/DC) Variable Frequency drives(Programming & Tuning) and motors

Industrial Area, Malanpur, Gwalior

• Looked after maintenance and calibration of several instruments like [RTD (resistance temperature detector), DPT (differential pressure transmitter), and level transmitter. Different type of control valves [Air-to-Open, Air-to-Close], Pressure gauge and transmitter, flow meter (Ultrasonic, Thermal, Vortex, Electromagnetic & coriolis, orifice plate, ultrasonic, tubular)• Troubleshooting the totally integrated automation TIA from Siemens simatic (DCS PCS7 v6.0 & SCADA WINCC ) software and… Show more • Looked after maintenance and calibration of several instruments like [RTD (resistance temperature detector), DPT (differential pressure transmitter), and level transmitter. Different type of control valves [Air-to-Open, Air-to-Close], Pressure gauge and transmitter, flow meter (Ultrasonic, Thermal, Vortex, Electromagnetic & coriolis, orifice plate, ultrasonic, tubular)• Troubleshooting the totally integrated automation TIA from Siemens simatic (DCS PCS7 v6.0 & SCADA WINCC ) software and hardware• Acquired knowledge of following instruments like solenoid valve, limit switches, some controllers (PI, PID, ON/OFF), actuators, dampers, I/P converter.• Gained knowledge on PLC like Allen Bradley (Rockwell Automation), Honeywell [PLC (ML200R/ML50) & SCADA (Experion Process Knowledge Systems)].Achievements• Do installation, & testing of machines, electronic devices, and equipments.• When new project comes: do operation, maintenance, new modifications, and testing and diagnosis faults of various pneumatic and hydraulic equipments. Show less

Gwalior Area, India

• Worked towards erection & commissioning of electronic instruments like Pressure transmitter, pressure switch, limit switch, limit sensors, electronic pressure switch, pressure transmitter, PID.• Handled various plant equipments machineries and electronic and instrumentation systems.