Ian Ashton

Ian Ashton Email and Phone Number

Operations Manager @ Colloids Ltd
Warrington, GB
Ian Ashton's Location
Warrington, England, United Kingdom, United Kingdom
Ian Ashton's Contact Details

Ian Ashton work email

Ian Ashton personal email

n/a
About Ian Ashton

A highly successful & experienced operations professional. I have a good track record in driving performance ( high volume & low volume ) via teams and of influencing decisions to ensure that customer’s requirements are satisfied. I have held a number of positions including ; operations manager and production manager in fast paced FMCG and Food manufacturing environments for the past twenty years. In my roles I have had wide ranging responsibilities, including ; engineering functions, H & S, quality, warehousing, product development, C.I. activities and scheduling / planning.I demonstrate strong leadership and pride myself on leading by example. I communicate effectively to both operational teams and management teams alike. I focus on engaging people and teams and this approach has helped me to achieve many successes, including leading and facilitating C.I. activities that have achieved tangible benefits.

Ian Ashton's Current Company Details
Colloids Ltd

Colloids Ltd

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Operations Manager
Warrington, GB
Website:
colloids.com
Employees:
117
Ian Ashton Work Experience Details
  • Colloids Ltd
    Operations Manager
    Colloids Ltd
    Warrington, Gb
  • Fragrance Oils
    Operations Manager
    Fragrance Oils Apr 2021 - Present
    Manchester, England, United Kingdom
  • Kraft Heinz
    Production Manager
    Kraft Heinz Mar 2006 - Feb 2022
    Wigan
    Key Responsibilities1. Leading a multidisciplinary team (operations, warehousing, engineering, planning / SAP)2. Ensure KPI’s are achieved (H & S, Quality, PTP, CSL, OEE, Labour costs, Yield, People)3. Control of labour budgets : 2.8 million / year4. People development / training & development reviews5. Lead problem solving process for major issues (incl ; 5w + 1h, SOC’s, cause / effect)6. Lead CI activities (5s, WCM, Lean, RCM, FMEA, Process Mapping)7. Leading… Show more Key Responsibilities1. Leading a multidisciplinary team (operations, warehousing, engineering, planning / SAP)2. Ensure KPI’s are achieved (H & S, Quality, PTP, CSL, OEE, Labour costs, Yield, People)3. Control of labour budgets : 2.8 million / year4. People development / training & development reviews5. Lead problem solving process for major issues (incl ; 5w + 1h, SOC’s, cause / effect)6. Lead CI activities (5s, WCM, Lean, RCM, FMEA, Process Mapping)7. Leading operational steering processes (asset performance, H & S, Quality, Yield / Cost)Achievements 1. Working with the operational teams to increase the focus on H & S. Near Misses have risen by 30 % & accidents have fallen by 50 %.2. Several Labour saving initiatives / restructuring exercises that have yielded 270 k year on year savings & one-off savings of 220 k. They involved union / employee consultations & trials.3. Instrumental in redesigning the Variable labour control process. 4. Identification & implementation of yield improvements worth 300 K year on year.5. Leading the RCM (reliability centered maintenance) programme. The main outcomes are ; asset availability increased from 94 % to 98.5 % & increased operator engagement.6. Leading the asset work that yielded a 25 % uplift in volume (sausage process)7. Reducing process changeovers by 30 mins (33%). This yielded utility savings of 35 k / year.8. Implemented Kanban control system that reduced quarantines from 8 / year to zero9. Lead RCM activities in other business areas (packaging, batching)10. Led a FMEA team that reduced the sterilising process failures by 40 %11. Led a team to improve changeover control. The outcomes were ; pre-change reviews, improved communications & greater adherence to planned change over times. Show less
  • British Vita
    Production Manager
    British Vita Feb 2005 - Dec 2005
    Key Responsibilities1. Operational responsibility for ; manufacturing, engineering, C.I activities, Quality, H & S, purchasing, HR, stock control, planning, warehousing, transport and customer liaison.2. Leading a day and two shift operation, achieving demanding S.L.A’s (same day dispatch).3. Management of budgets ; labour = 600k, materials = 3.6 million, .4. Project leading capital expenditure projects. (projects = 400k and 200k).AchievementsChampion of the… Show more Key Responsibilities1. Operational responsibility for ; manufacturing, engineering, C.I activities, Quality, H & S, purchasing, HR, stock control, planning, warehousing, transport and customer liaison.2. Leading a day and two shift operation, achieving demanding S.L.A’s (same day dispatch).3. Management of budgets ; labour = 600k, materials = 3.6 million, .4. Project leading capital expenditure projects. (projects = 400k and 200k).AchievementsChampion of the operational & lean manufacturing programme, with achievements including :1. Establishment of O.E.E and data analysis systems2. Process mapping to redesign the shop floor & relocation of equipment/processes.3. Establishment of regular briefings, based around S.Q.D.C.E & employee interaction.4. Implemented 5S, visual Management techniques & S.O.P’s5. Managing a Team Leader development programme Show less
  • Hurel-Hispano
    Production Area Manager
    Hurel-Hispano Oct 2004 - Feb 2005
    Burnley
    Key Responsibilities1. Leading six manufacturing cells/units, including ; H & S, Quality manufacturing, CI activities, planning & liaison with suppliers/programme managers and customers2. Sixty skilled fitters working 24 hours & 7 days & Employee training and development3. Budgetary control (labour = 1.2 million/yr. and control of shipments worth upto 225 k/ week.4. Leading C.I activities (5S , root cause analysis to improve FTT, process… Show more Key Responsibilities1. Leading six manufacturing cells/units, including ; H & S, Quality manufacturing, CI activities, planning & liaison with suppliers/programme managers and customers2. Sixty skilled fitters working 24 hours & 7 days & Employee training and development3. Budgetary control (labour = 1.2 million/yr. and control of shipments worth upto 225 k/ week.4. Leading C.I activities (5S , root cause analysis to improve FTT, process mapping).Achievements1. Increased output from 8 units per week to 14 units per week (75 % increase).2. Managed the introduction of S.I.C system.3. Implemented new visual management techniques, including; weekly team briefings, use of performance boards, KPI reviews with teams.4. Co led a team that relocated two manufacturing cells. Show less
  • Astron
    Operations Manager
    Astron Feb 2004 - Oct 2004
    Manchester, United Kingdom
    Key Responsibilities1. Senior Manager on site. Responsible for H & S, Quality, manufacturing operations, scheduling, despatch, stock management, & partial responsibility for a customer service team2. Achieving demanding S.L.A’s (sameday despatch) for 10 million packs/month3. Responsible for 165 employees, working on a four shift pattern4. Budget Control (labour = 3 million/year, equipment & support = 1.8 million/year)Achievements1. Joint - Project Leader of a 350 k… Show more Key Responsibilities1. Senior Manager on site. Responsible for H & S, Quality, manufacturing operations, scheduling, despatch, stock management, & partial responsibility for a customer service team2. Achieving demanding S.L.A’s (sameday despatch) for 10 million packs/month3. Responsible for 165 employees, working on a four shift pattern4. Budget Control (labour = 3 million/year, equipment & support = 1.8 million/year)Achievements1. Joint - Project Leader of a 350 k expansion project2. Increased service levels from 95 % to 97.5 %, whilst the monthly volumes > by 20 %3. Project managed the transfer of a one million pound customer account into Manchester.4. Increased capacity by 15 % on a key production line5. Reduced the number of complaints from 24 to 8 per month6. Established PPM on the site Show less
  • Autobar (Veriplast )
    Operations Manager
    Autobar (Veriplast ) Jan 2001 - Dec 2003
    Skelmersdale
    Key Responsibilities1. Management of the manufacturing (moulding & printing) & supply chain operations, including planning, stock control, W/house, quality, engineering, key suppliers & C.I. activities.2. Despatch of 20 million products/week3. Budget Control (annual budgets ; labour = 2.5 million, spares = 500k, materials = 2 million)4. Managing ; continual improvement activities & Capital Expenditure programmes5. Reduction in accidents by 45 % (whilst chairman of the H & S… Show more Key Responsibilities1. Management of the manufacturing (moulding & printing) & supply chain operations, including planning, stock control, W/house, quality, engineering, key suppliers & C.I. activities.2. Despatch of 20 million products/week3. Budget Control (annual budgets ; labour = 2.5 million, spares = 500k, materials = 2 million)4. Managing ; continual improvement activities & Capital Expenditure programmes5. Reduction in accidents by 45 % (whilst chairman of the H & S committee)6. Union Negotiations with Full time officials & company reps( including pay negotiations).Achievements1. Reduction in accidents by 45 % (whilst chairman of the H & S committee)2. Leader of a team that successfully changed logistic supplier in Feb 03. (saving 200k/year)3. Responsible for improving manufacturing efficiencies from 50 % to 90 % (over 4 years)4. Reduced stock days from 42 to 35 & introduced perpetual cycle counting.5. Implemented the use of ‘on time in full ‘ to the customer as a KPI (service levels > to 85%).6. Project Manager for the Vending and Labeled cup (with budgets up to 200 k). I drove the labeled cup scrap rate from 30 % to 4 % & reduced the manufacturing cost by 20 %. Show less
  • Autobar ( Veriplast)
    Production Manager
    Autobar ( Veriplast) Jan 1999 - Dec 2001
    Skelmersdale
    Achievements1. Joint project leader, of a 5 million pound expansion project (this included new buildings, utilities supply, new machines/technologies & new tooling).2. Reduced customer complaints from 120 to 55/year.3. Instrumental in the development & introduction of TPM (downtime < by 5 %)4. Introduced 5s, SPC, Cause & Effect, Root cause analysis, teamworking and S.O.P’s5. Project Manager for the smart cup project (now generates 20 % of Turn Over).

Ian Ashton Skills

Fmcg Food Safety Food Food Industry Supply Chain Haccp Food Service Continuous Improvement Supply Chain Management Forecasting Management Inventory Management Cross Functional Team Leadership Sap Process Improvement Operations Management Consumer Products Food And Beverage Logistics Food Manufacturing Lean Manufacturing 5s Manufacturing Tpm Root Cause Analysis

Ian Ashton Education Details

Frequently Asked Questions about Ian Ashton

What company does Ian Ashton work for?

Ian Ashton works for Colloids Ltd

What is Ian Ashton's role at the current company?

Ian Ashton's current role is Operations Manager.

What is Ian Ashton's email address?

Ian Ashton's email address is ia****@****any.com

What schools did Ian Ashton attend?

Ian Ashton attended Connaught, The Manchester Metropolitan University, University Of Nottingham.

What are some of Ian Ashton's interests?

Ian Ashton has interest in Rugby, But Particularly Football, Process Improvement All Sports, Cricket, Employee Engagement, Cycling And Skiing, Golf, Developing Teams.

What skills is Ian Ashton known for?

Ian Ashton has skills like Fmcg, Food Safety, Food, Food Industry, Supply Chain, Haccp, Food Service, Continuous Improvement, Supply Chain Management, Forecasting, Management, Inventory Management.

Who are Ian Ashton's colleagues?

Ian Ashton's colleagues are Anthony Burns, Gabriel Blanaru, Suzanne Patey, Shazia Akhtar, John Houghton, Brian May, Ashleigh Hartley.

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