Ian Lewis

Ian Lewis Email and Phone Number

Engineering & Product Development Leader | Project Management | Mechanical Design & Engineering | Performance Improvement | Innovation | Global Team Leadership | Vendor Relations | Cost Control @ Acuva Technologies
Ferndale, WA, US
Ian Lewis's Location
Ferndale, Washington, United States, United States
About Ian Lewis

Dynamic product design and innovation leader across industries with extensive experience managing project lifecycles and leading global teams to deliver on time and within budget. Skilled in engaging clients for creative solutions, negotiating with vendors, and ensuring regulatory compliance. Focused on continuous process improvement to enhance efficiency and reduce costs. Adept at enhancing product performance, creating compelling competitive advantages and maximizing profits.Examples of my achievements include:• Reduced field failure rates from 28% to less than 0.5%. • Led creation of dream team, in 10 months produced most successful Nokia CDMA phone selling 23.5M units. • Transformed design and build process to achieve production readiness with fewer builds and errors. • Achieved new product four-month prototype to market delivery. • Simplified design, reduced part costs 84% and lowered inventory requirements while improving market agility.Specialties:Mechanical Design & Engineering, Project Planning, Resource Allocation, Plastics, Metals, Product Research & Development, Manufacturing, Electromechanics, Consumer Electronics, Business Analytics, Customer Success, Team Building, Performance Improvement, Cost Control, Vendor Relations & Management, Lean Six Sigma, Process Improvement, Training & Development

Ian Lewis's Current Company Details
Acuva Technologies

Acuva Technologies

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Engineering & Product Development Leader | Project Management | Mechanical Design & Engineering | Performance Improvement | Innovation | Global Team Leadership | Vendor Relations | Cost Control
Ferndale, WA, US
Website:
acuvatech.com
Employees:
14
Ian Lewis Work Experience Details
  • Acuva Technologies
    Acuva Technologies
    Ferndale, Wa, Us
  • Acuva Technologies
    Engineering Consultant
    Acuva Technologies 2022 - 2023
    Burnaby, British Columbia, Ca
    Conducted key design reviews, provided corrective actions, and recommended design directions and technological advancements.
  • Acuva Technologies
    Vice President Of Engineering And Product Development
    Acuva Technologies 2020 - 2022
    Burnaby, British Columbia, Ca
    Developed and implemented comprehensive engineering strategy and process for creating innovative UV disinfection products and solutions. Led research team in technology development and transformation into world-leading UV purification products for OEM and consumer markets.• Defined new IP and product architectures for innovative UV water and surface disinfection reactors.• Designed and launched novel disinfection wand product; moved from prototype to market in four-month development cycle beginning in September, followed by rapid production and delivery in early January.
  • Lewis Consulting Services
    Design & Services Consultant
    Lewis Consulting Services 2014 - 2020
    Provided professional consultation to startup companies in the Bay Area, services included: • 3D CAD design• Process mapping definition and training• Product tear downs and cost analysis • Design Failure Mode effects Analysis (DFMEA)• Lean Six Sigma process• Plastic and metal parts qualification• Tolerance Analysis and GD&T• Tooling design review, quotation and Design for Manufacture (DFM)• Advice on Hardware Tools and systems infrastructure and interactions• Requirements management, Product Lifecycle Management (PLM)• Supply chain support services
  • Verifone
    Vice President, New Product Introduction Engineering
    Verifone 2014 - 2018
    New York, Ny, Us
    Managed product development as liaison and cross-functional leader, bridging gaps between engineering teams, suppliers, and contract manufacturing. Ensured core product designs aligned with customer feedback, user experience, and market research. Led NPI builds and hardware designs through all maturity stages, developing new product candidates for unique security solutions. • Elevated gross margin 20% with recurring software revenue by driving successful launch of 20 new terminal products over four years.• Delivered 52 NPI builds over 12 months for 10 new hardware designs; achieved 95% on-time and under budget results.• Reduced costs 20% through innovative design, technology improvements, and systematic security measures. • Spearheaded fastest development cycle in company history; delivered EVT1 in less than eight weeks, parts delivered from new prototype tooling within 14 days after data release, and product delivered to market within six months.• Introduced key innovations to address ID and hardware design challenges including molding solutions, flexible security mesh using printed conductive ink technology, and implemented fully soldered SMT shield cans. • Defined platform architecture for future designs ensuring common solutions, and established correlated FEA analysis to guide design changes.
  • Blackberry Mobile
    Director Of Product Development, Project Manager
    Blackberry Mobile 2006 - 2014
    Irvine, California, Us
    Led 60-member cross-functional team across six global locations to deliver 50 products, focusing on hardware development and process optimization. Negotiated global budgets, defined tools and systems, developed KPIs, and implemented risk mitigation strategies. Managed vendor relationships, negotiating favorable terms and optimizing supply chain efficiencies.• Decreased global field failure rate from 28% to 0.5% annually.• Reduced global budgets 10% using negotiations and technical analysis. • Realized 60% discounts on future software purchases; renewed $500K in vendor software service agreements.• Managed capacity planning and tooling footprint across multi-source suppliers; achieved individual product capacity up to 2.5M units per month.
  • Nokia
    Mechanical Project Leader
    Nokia 1996 - 2006
    Espoo, Southern Finland, Fi
    In this role, I defined new technology and recruited a design team to deliver the most successful CDMA protocol in Nokia history -selling 24M units.• Fully trained mechanical design team on CATIA 3D CAD modelling system of the Nokia 6275 in four months. • Defined and implemented the variants of existing product designs for key customers within six-month development lifecycle. • Collaborated with marketing, UI and SW teams to define new UI interfaces along with developing concept roadmap,. • Developed generic test platform for early assessment of product ergonomics/UI that became the foundation for input procedure across 10 projects.• Delivered new mechanical technologies including an internal battery strategy for the Nokia Research Group.• Part of team that delivered the lightest phone in the Japanese market, resulting in several patents for the display module.

Ian Lewis Skills

Product Development Manufacturing Mechanical Engineering Injection Molding Design For Manufacturing Six Sigma Mobile Devices Cross Functional Team Leadership Sheet Metal Telecommunications Management Product Design Product Lifecycle Management Engineering Tolerance Analysis Machine Tools Electro Mechanical Testing Wcdma Project Planning Mobile Communications Lean Manufacturing Die Casting Spc Mechanical Design Process Improvement Engineering Management Electronics Rf Design For Assembly Fmea Process Development Procurement Supply Management Rapid Prototyping Cad Business Process Improvement Precision Tooling Manufacturing Engineering Computer Aided Design Radio Frequency Process Simulation Gd&t Failure Mode And Effects Analysis Statistical Process Control Gsm Cdma Tooling Management Tooling

Ian Lewis Education Details

  • The Manchester Metropolitan University
    The Manchester Metropolitan University
    Mechanical Engineering
  • Teesside University
    Teesside University
    Computer Aided Engineering

Frequently Asked Questions about Ian Lewis

What company does Ian Lewis work for?

Ian Lewis works for Acuva Technologies

What is Ian Lewis's role at the current company?

Ian Lewis's current role is Engineering & Product Development Leader | Project Management | Mechanical Design & Engineering | Performance Improvement | Innovation | Global Team Leadership | Vendor Relations | Cost Control.

What is Ian Lewis's email address?

Ian Lewis's email address is ia****@****one.com

What is Ian Lewis's direct phone number?

Ian Lewis's direct phone number is +171875*****

What schools did Ian Lewis attend?

Ian Lewis attended The Manchester Metropolitan University, Teesside University.

What skills is Ian Lewis known for?

Ian Lewis has skills like Product Development, Manufacturing, Mechanical Engineering, Injection Molding, Design For Manufacturing, Six Sigma, Mobile Devices, Cross Functional Team Leadership, Sheet Metal, Telecommunications, Management, Product Design.

Who are Ian Lewis's colleagues?

Ian Lewis's colleagues are Acuva Technologies, 唐志平, Er. Utsav Patel, Gaurav Singh, Yashkumar Vashi, Msc, Eit, Asghar Karimaghalou, Fardin Barekat.

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