I recently completed my 2nd summer internship, where I was a System Engineering Intern at Oshkosh Corporation, developing model-based systems engineering for the McNeilus Volterra ZSL fully integrated electric refuse collection vehicle and as a template for future vehicles. I referenced document-based system engineering design failure modes and effects analysis (DFMEA) tables and created new DFMEA tables in MagicDraw. To do this I imported failure modes, local effects of failures, final effects of failures, causes offailures, prevention controls and detection controls to be used in MagicDraw. Additionally, I wrote requirements and functions for the vehicle and related them to subsystems and components using dependency matrices.In the previous summer, I was a construction engineering inspector for Intertek-PSI in Wisconsin. I traveled to different construction sites around the state and performed tests on different building materials, including concrete and soil. At each site I tested various characteristics of these materials, such as strength, deformation, and air content. I then compared my results to the engineering requirements for these materials and reported them to the supervisor.At school, I was the shop manager and a suspension engineer on the University of Florida’s Formula SAE team, Gator Motorsports, an extracurricular design team that designs and builds a Formula-style racecar that competes in an annual student competition called the Formula Society of Automotive Engineers. This year we developed our first EV racecar after 31 years of IC racecars. Despite the challenges faced throughout the season and during the competition, we placed 25th out of 61 teams. My contribution last season was accumulator cart I developed, which is used to transport and charge the batteries for the electric powertrain of our racecar. I worked on selecting materials to use on the cart, performing mechanics of materials calculations before selecting aluminum square tubing due to its light weight and strength. From here I created a CAD model and went through numerous design reviews, taking in peer feedback and implementing it into the design. I then manufactured parts using manual and CNC manufacturing, and welded the cart together due to its strength and cost savings compared to fasteners. The cart was tested at practice sessions and performed per our expectations at the competition. As a result, we plan to use the cart at future competitions for years to come
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Accumulator Cart Development LeadGator Motorsports Jun 2023 - Jun 2024Gainesville, Florida, United States➢ Oversaw the overhaul of the first accumulator cart by focusing on user ergonomics while reducing cost and weight➢ Preformed vibrations calculations to develop a spring system to with 180 pounds of force to control cart braking➢ Developed a dead man’s brake able to hold the fully loaded cart of 215 lbs. at a 15-degree incline indefinitely -
Shop ManagerGator Motorsports May 2022 - Jun 2023Gainesville, Florida, United States➢ Led reorganization of team workspace to increase tool accessibility and develop a more productive environment➢ Developed and manufactured transportation cart for 100 lbs battery pack for the electric tractive system➢ Preformed mechanics of materials evaluation on transportation cart to ensure reliability with a factor of safety of 2.5➢ Designed swirl pot to deaerate coolant for tractive system and reach maximum heat rejection of 8 kW -
Suspension EngineerGator Motorsports Mar 2021 - Jun 2022Gainesville, Florida, United States➢ Assisted in designing, manufacturing, and assembly of suspension system for a Formula-1 style racecar developed everyyear for competition against other student organizations from across the globe➢ Machined steering mounts, two clevises, four wheel nuts, and a wheel nut socket using a CNC Mill➢ Performed tuning and testing of the ride height, toe, camber, center of gravity, and bump steer to tolerance of 5 degrees➢ Redesigned wheel nuts and wheel nut removal tool, increasing engagement and reducing wear, increasing tool lifetime -
System Engineering InternOshkosh Corporation May 2023 - Aug 2023Oshkosh, Wisconsin, United States➢ Imported thousands of requirements, component activities, failure modes, prevent and detection control measures from document based to model based systems engineering in MagicDraw for Oshkosh's fully integrated electric refuse vehicle➢ Created hundreds of requirements to be used in documenting the development process of Oshkosh's fully integrated electric refuse vehicle➢ Developed 15 DMFEA tables for scoring and evaluating vehicle components and systems to analyze failure modes and their failure severities -
Construction Engineering InspectorProfessional Service Industries, Inc. (Psi) May 2022 - Jul 2022Kaukauna, Wisconsin, United States➢ Performed quality assurance for 50 construction sites by conducting geotechnical and construction materials testing and wrote reports detailing test results for material certification➢ Tested samples of concrete to ensure that they are within air content regulations of 1% to 4%➢ Examined hundreds of drilling core samples and tested for strength and water content➢ Inspected 20 soil grades to mass response for loads up to 70,000 lbs
Ian Calder Education Details
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Mechanical Engineering
Frequently Asked Questions about Ian Calder
What is Ian Calder's role at the current company?
Ian Calder's current role is Incoming Systems Engineer at Oshkosh Corporation | Interested in Automotive Technology.
What schools did Ian Calder attend?
Ian Calder attended University Of Florida.
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