Igor Yi Email & Phone Number

Shanghai City, China

Suzhou

Provide tooling and plastics design and manufacturing expertise to development team, including tooling and molding feasibility analysis, post-molding and finishing scheme, design for manufacturing(part level) analysis.Provide tooling design concept. Be responsible for tooling design review, drawing approval and kick-off.Management of overall manufacturing operations for tooling parts, e.g. RFQ assistance, tooling specification, mold test report, ISR(Initial Sample Review), corrective actions, process setup, delivery to support pilot builds… etc.Interface with development team, factory and suppliers to define and manage manufacturing strategies for tooling, inj.molding/stamping/die casting, cosmetic part decorating and labeling, and manufacturing operations.Establish tooling schedule that can meet the project time lines, monitor the process to ensure the quality and progress.Be responsible for tool quality assurance, conduct tooling buy-off and transfer as required.Trouble shooting to resolve manufacturing issues related to inj.molding process, tooling fabrication, stamping, die casting, cosmetic decorating and labeling… etc.Lead and execute cost saving project through introduction of new materials, processes and creative designs.

Suzhou

Work closely with the Industry Design, Mechanical Engineer to evaluate design and adviseWork with supplier on tooling development, evaluate tooling layout and 3D split design, finally approve tooling design for cutting steel.Being coordinator between supplier and M.E team to eliminate the risks of conflict, and track development progressive to meet schedule.Work with supplier team to trial run the tool and set up reliable and consistent molding parameter, lead the team to solve molding defect and tooling issues.Work with supplier to develop secondary process, such as PVD, wet paint and powder paint, plate,Print,Laser etch, and work with supplier team to establish fixture,jig and masking.Cooperate with other function team for trouble-shooting and solve the problems in mass productionAssist manager to establish and optimize procedure and work flow of component development

Suzhou, Jiangsu, China

Risk assessment in Industrial Design stage and present the risks and solution to global design team.Develop new processes (example of PVD coating, painting, Hot stamping, electrode forming, printing) and avoid risks in building blockEvaluate mechanical design (including sheet-metal, injection plastic, compression molding and Liquid rubber molding) and advise M.E to improve.Cost assessment and budgeting for project development.Assist commodity manager to RFQ with supplierEstablish schedule for mechanical parts developmentDeal with PR, PO and payment follow-upOn site to evaluate tooling layout and machining process, improve them and approve them finally.As a technical consultant to assist supplier to develop painting, VM,Laser etching and print.According requirement from project team, lead supplier team to arrange production schedule.Assist supplier team to prepare the material for production, and keep closely communication with material supplier to ensure them delivery on time.Study on yield rate of production, as for the weaker process, arrange the team to take special improvement action, and keep closely communication to update project team for improvement progressive.Attend tooling trial run and 2nd process pilot run and solve the issues, hold engineering meeting on site to divide the issues and risks in different level, come out a meeting minutes and follow up. And also keep closely communication to update project team for improvement progressive.According production situation and the requirement of product, set up a communication flat for quality discussion between both sides. And establish common quality standard for whole supply chain.According the quality standard and requirement, assist supplier to set up SOP and WI for quality control.

Shenzhen

Communicate with customer to understand requirement fully, evaluate the product design according basic requirement of production and machining process, and advise to improve the design according evaluation report.Transfer customer's information and requirement to relative dept. Via engineering meeting for project launching, and record.Arrange tooling designer to layout according customer's requirement, once it's done, review the tooling layout with customer and confirm them finally. Then send to document control guys for layout releasing and record.Before machining start, discuss on machining process with tooling machining dept and confirm them finally.Lead project team to follow up the schedule and update it to GM weekly, negotiate with machining department to expediate for delayed schedule.Lead the team to attend tooling trial run, arrange engineer to issue ECN for the problems.Report the trial run result to customer and delivery samples to them.Deal feedback and complaining from customer.