Ashikur Rahman Email & Phone Number

Dhaka, Bangladesh

- Manage capacity planning, forecast allocation, vendor sharing, garments & fabric production planning, including ensuring on-time delivery, across regional and local offices/countries, in Bangladesh, India, China, Cambodia, Vietnam, Turkey, Pakistan, and Africa (Benin).- Ensure visibility and guidance on placement of product and buying methods to optimize production flow in line with the sourcing and stock strategy of the company.- Co-build the commitment strategy and implement end to… Show more - Manage capacity planning, forecast allocation, vendor sharing, garments & fabric production planning, including ensuring on-time delivery, across regional and local offices/countries, in Bangladesh, India, China, Cambodia, Vietnam, Turkey, Pakistan, and Africa (Benin).- Ensure visibility and guidance on placement of product and buying methods to optimize production flow in line with the sourcing and stock strategy of the company.- Co-build the commitment strategy and implement end to end flow monitoring with sourcing/buying, merchandising and supply planning teams.- Maintain the right level of capacity on a short mid- and long-term basis to support the commitment strategy with sourcing /buying teams.- Secure capacities of Vendors for all production stages, including yarn, fabric production, cutting, sewing, finishing/packing, print/embellishment etc.- Monitor & Adjust capacity based on updated needs from France through allocation strategies, throughout the year, including adding or releasing capacity as required.- Provide guidance to sourcing and merchandising teams on supplier allocation. And mitigate production risks and optimize resource usage by proposing solutions such as double sourcing.- Implement production planning solutions (such as 3rd way / buffer stock / low season utilization) for dedicated styles, aligning with commitment strategies.- Collaborate with the fabric team to establish fabric production and dyeing plans for the selected key fabrics.- Develop transparency by monitoring capacity factors and track extra working hours and on-time delivery in coordination with compliance and merchandising teams.- Organize capacity factors (Allocated number of production lines, manpower, working hours, Efficiency% etc.) control in collaboration with technical team to ensure accurate capacity definition.- Collaborate with supplier’s planning teams to optimize production for efficiency improvement, OTD, and lead-time for agility in deliveries. Show less

Banani, Dhaka, Bangladesh

- Follow Up all Heavy Knits products (Boy & Girl) for Okaïdi, Obaïbi, Chipie, Jacadi Catimini, Absorba brands.- Directly corresponding with French counterparts to understand the market needs and the fashion trends. - Review and explain details with vendors, making sure they understood all requirements & negotiate with selected vendors for the best ship date with less price to implement Global sourcing & Supply Chain Strategy. - Monitor vendors capacity availability synch with the… Show more - Follow Up all Heavy Knits products (Boy & Girl) for Okaïdi, Obaïbi, Chipie, Jacadi Catimini, Absorba brands.- Directly corresponding with French counterparts to understand the market needs and the fashion trends. - Review and explain details with vendors, making sure they understood all requirements & negotiate with selected vendors for the best ship date with less price to implement Global sourcing & Supply Chain Strategy. - Monitor vendors capacity availability synch with the buying plan strategy and reserve seasonal production capacity based on the forecast orders.- Follow up fabric booking projection to the selective fabric mill to secure the fabric price.- Coordinate with the team to prepare the seasonal buying plan and suggest methods to the France team to optimize supply performance.- Coordinate with the elasticity project, Lead and establish a process (lead time minimization process) to facilitate the market team to observe sales, and place the order based on sales/demand with a below MOQ and short lead times.- Ensure the on-time KPI performance, by timely executing the shipment of order by effective T&A and strategic plan. And ensure the continuous production process and balance the demand of peak periods. Also foresee potential bulk problems & solve issues with the technical team prior to production.- Continually monitor the evolution of demands, foresee resources at the production side, and communicate with counterparts as necessary to actively drive production predictions and capacity allocations.- Weekly analysis for orders performed in each month factory wise for late & on time deliveries and Analyzes reasons for late deliveries.- Coordinates with the Industrial Leader cost sheet by checking fabric price, Consumption, SMV, Trims& accessories price, and establishing a worthwhile production process to minimize the SMV and increase the productivity to figure out industrial buying price to ensure good margin. Show less

Baniarchala, Bhabanipur, Gazipur.

- Monthly Recap summary preparation.- Monthly & weekly line loading plan considering the T&A and Delivery date.- Daily production & achievement follow-up as per line planning.- Monthly & Yearly Capacity budget & Make weekly & monthly shipment schedule considering the delivery date and prepare order closing status for every order.- Work with Matrix ERP software.- Monthly profit & Loss calculation.- Arrange yarn booking & follow up to in-house yarn.- Make weekly &… Show more - Monthly Recap summary preparation.- Monthly & weekly line loading plan considering the T&A and Delivery date.- Daily production & achievement follow-up as per line planning.- Monthly & Yearly Capacity budget & Make weekly & monthly shipment schedule considering the delivery date and prepare order closing status for every order.- Work with Matrix ERP software.- Monthly profit & Loss calculation.- Arrange yarn booking & follow up to in-house yarn.- Make weekly & monthly fabric requirements summary as per shipment schedule.- Make a fabric delivery plan as per cutting plan.- Make TNA to start production (y/d, knitting, dyeing & AOP) as per cutting plan.- Make Cutting production plan considering the Line loading plan.- Daily arranged production meetings with merchandising, cutting, sewing, finishing, Dyeing, knitting & Spinning.- Check & confirm all additional & excess fabrics requirements.- Make proper balance status to make sure on time fabric delivery to cutting.- Coordinate with cutting dept. to make sure cutting is closed as per delivered fabric order.- Monthly total buyer wise style wise sample check & declared per hour sewing Target.- Make Line GAP Status and share with Marketing Head & MD Sir.- PIB target setting & follow up. Show less

Bhabanipur, Baniarchala, Gazipur

- Monthly & weekly line loading plan.- Daily production & achievement follow-up as per line planning.- Production, Inspection & Shipment follow up.- Coordinate with Marketing & Merchandising team.- Daily arranged production meeting with merchandising, cutting sewing finishing, Dyeing, knitting & Spinning .- Attend Different meeting as per Management required.

Jajhor, Board Bazar, Gazipur

- Monthly & Yearly Capacity budget Monthly Order sheet collect.- Confirm order TNA collect. Make monthly fabrics requirements summary.- Make Line loading production plan considering the T&A and Delivery date.- Make Cutting production plan considering the Line loading plan.- Make TNA to start production y/d, knitting, dyeing & AOP as per cutting plan.- Make weekly & monthly fabric requirement as per shipment schedule.- Arrange yarn booking & follow up to inhouse… Show more - Monthly & Yearly Capacity budget Monthly Order sheet collect.- Confirm order TNA collect. Make monthly fabrics requirements summary.- Make Line loading production plan considering the T&A and Delivery date.- Make Cutting production plan considering the Line loading plan.- Make TNA to start production y/d, knitting, dyeing & AOP as per cutting plan.- Make weekly & monthly fabric requirement as per shipment schedule.- Arrange yarn booking & follow up to inhouse yarn.- Make fabric delivery plan as per cutting plan.- Check & confirm all additional & excess fabrics requirement.- Make proper balance status to make sure on time fabric delivery to cutting.- Coordinate with cutting dept. to make sure cutting closing as per delivered fabric order.- Make next 15 days supply chain tracking report considering line plan.- Monthly total buyer wise style wise sample check & decayed per hour sewing Target.- Make Line GAP Status and share with Marketing Head & MD Sir.- Daily basis follow up Line wise plan Target vs. Achievement & Make shortfall report to Production Head.- Make weekly & monthly shipment schedule considering the delivery date.- Coordinate all production meeting with cutting, sewing & finishing Head.- Make order closing status for every order.- Monthly backlog sheet make for planning. Show less

Safipur, Kaliakoir, Gazipur

- Responsible for 13 lines in sewing floor. And Make operation bulletin & Standard layout design for each line.- Provide thread consumption for bulk production.- Design the standard method for individual operation to eliminate the unnecessary operations motions and to reduce the wastage. BR5. Production preparation, Work study, Time study, Production Study.- Capacity Measuring & Set individual manpower target as per Capacity.- Set daily production target & Ensure the production… Show more - Responsible for 13 lines in sewing floor. And Make operation bulletin & Standard layout design for each line.- Provide thread consumption for bulk production.- Design the standard method for individual operation to eliminate the unnecessary operations motions and to reduce the wastage. BR5. Production preparation, Work study, Time study, Production Study.- Capacity Measuring & Set individual manpower target as per Capacity.- Set daily production target & Ensure the production team is working based on Daily targets as per the line loading plan based on SMV, Manpower, Working hours, Line efficiency to meet the Shipment date.- Efficiency calculation, implementation of different tools, techniques & guide the production team to increase it.- Operation scanning by Gang process analysis chart To find out unnecessary motion & Design the standard method for individual operation to eliminate the unnecessary operations, motions and to reduce the wastage.- Follow up the Line layout as per machine & manpower for every new style with special attachment & Provide SOP for all machines.- Special focus on eliminating waste when making Production line Layout to eliminate Waste Unnecessary Transport, Inventory WIP, Motion, Waiting, Over Production, over capacity, Defects to increase production Line efficiency. Improve Man Machine Ratio by reducing manpower & increasing running machine.- Make Production line balance & Improve line balance% by using different techniques motion share, process share etc.-Make Weekly Improvement PPT Report, Production costing Report, Style Change over Report etc. Recruit new operator by proper assessment.- Preproduction activity Plan to meet the PCD and Line feeding to have Smooth Style Change over in the production Line.- Strong follows up with maintenance department for implementing preventive maintenance system to control maintenance cost and Nonproductive time.- Strong Monitoring of NPT Non Productive Time Lost Time. Show less

Safipur, Kaliakoir, Gazipur

- Production preparation, Work study, Time study, Production Study.- Capacity Measuring & Set individual manpower target as per Capacity.- Preproduction activity Plan to meet the PCD and Line feeding to have Smooth Style Change over in the production Line.- Strong Monitoring of NPT Non Productive Time Lost Time and direct the Production manager mechanic in charge to Find the root cause and take initiatives to Control NPT.- Developing & maintaining skill matrix for allocating… Show more - Production preparation, Work study, Time study, Production Study.- Capacity Measuring & Set individual manpower target as per Capacity.- Preproduction activity Plan to meet the PCD and Line feeding to have Smooth Style Change over in the production Line.- Strong Monitoring of NPT Non Productive Time Lost Time and direct the Production manager mechanic in charge to Find the root cause and take initiatives to Control NPT.- Developing & maintaining skill matrix for allocating manpower. Show less

Fatullah, Narayongonj, Bangladesh

- Work Study.- Capacity Measure.- Production Study.- NPT follow up.- Make WIP Report.

Bachelor Of Science In Engineering (B.Sc), B.Sc In Textile Engineering (Apparel Manufacturing)

Higher Secondary School Certificate (H.S.C), Science

Secondary School Certificate (S.S.C), Science

Education record