Dan Weigel Master Black Belt Lean Sigma

Dan Weigel Master Black Belt Lean Sigma Email and Phone Number

Lean Systems Consultant | Value Stream Manager | Lean Sigma Black Belt | Continuous Improvement Manager | Operations Excellence Leader @ Custom Culinary
Burton, OH, US
Dan Weigel Master Black Belt Lean Sigma's Location
Burton, Ohio, United States, United States
Dan Weigel Master Black Belt Lean Sigma's Contact Details

Dan Weigel Master Black Belt Lean Sigma personal email

About Dan Weigel Master Black Belt Lean Sigma

I have worked with Toyota and Nippondenso learning directly from experts in TPS. Conducted more than 200 continuous improvement projects in companies including Ford, Michigan Automotive Compressor, Inc. (MACI), Tenneco, Masco Tech, Delco Remy America, Echlin, Flexfab Horizons, Longwood Elastomers, Freudenberg-NOK, and Goodyear. Some of my achievements include:Introduced a lean manufacturing system resulting in a reduction of safety issues by 32%, a 44% improvement in productivity, 73% reduction in WIP, 74% reduction in set-up time, 70% reduction in lead time, 52% reduction in travel distance, and 36% improvement in space utilization.Introduced a visual management system that provides immediate feedback to shop floor associates as well as management. This system allows the team members to collect the real time data needed to analyze and eliminate problems that prevent productivity and quality improvements.As Production Manager for Michigan Automotive Compressor, Inc., a joint venture with Toyota / Nippondenso, developed a TPM program that reduced short period stops by 80% and helped meet 100% of the production plan for 2 years.Worked as a lean practitioner with more than 20 companies and as a Senior Adviser to WINOC (Work In Northeast Ohio).Bachelor’s degree in Business Management from Spring Arbor University, Spring Arbor, Michigan. Certified Lean Systems Master Black Belt and Six Sigma Black Belt through the Freudenberg-NOK Lean Systems Certification Program. Lean and Six Sigma Master Black Belt Certification through Kent State University.Led the effort to help plants win the Shingo Prize. 5-time winner of MACI’s kaizen competition and a winner of Dale Carnegie’s Highest Achievement Award.Specialties: Guiding organizations in Lean System implementationTrain and support Lean System Black BeltsConducting Kaizen training and team facilitationCulture ChangeLeadershipManufacturingBusiness ProcessesProblem SolvingStrategy DeploymentTPMManaging Daily ImprovementRoot Cause AnalysisMobileMobile 440.773.3840 email danweigel10@gmail.com web site https://danweigel.com

Dan Weigel Master Black Belt Lean Sigma's Current Company Details
Custom Culinary

Custom Culinary

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Lean Systems Consultant | Value Stream Manager | Lean Sigma Black Belt | Continuous Improvement Manager | Operations Excellence Leader
Burton, OH, US
Employees:
200
Dan Weigel Master Black Belt Lean Sigma Work Experience Details
  • Custom Culinary
    Custom Culinary
    Burton, Oh, Us
  • Argo-Efeso
    Lean Systems Consultant
    Argo-Efeso Dec 2022 - Present
    Chicago, Il, Us
    • Installed maintenance pull system that improved communication and reduced downtime by 56%
  • Argo-Effeso
    Continuous Improvement Manager
    Argo-Effeso Dec 2022 - Present
  • Tyson Foods
    Continuous Improvement Manager At Tyson Foods
    Tyson Foods 2020 - 2022
    Springdale, Ar, Us
    Led continuous improvement program for two plants in Amherst, OH and Caseyville, IL • Eliminated customer complaints from 7 a month to zero a month due to poor package sealing, assembling Kaizen Team, analyzing processes and setting machine parameters. • Led campaign in developing decasing process, greatly reducing contamination during sandwich assembly. Reduced the loss of product by 33%. Freed up 4250 square feet allowing production expansion.
  • Materion Corporation
    Lean Systems Master Black Belt
    Materion Corporation 2019 - 2019
    Mayfield Heights, Oh, Us
    • Cut inventory $2,000,000 by implementing pull system utilizing Kanban.• Reduced cost of all oil leaks 30% by managing workplace organization and TPM projects.
  • Laird
    Continuous Improvement Manager
    Laird 2013 - 2019
    Akron, Oh, Us
    • Improved the Warren Site Laird Lean Ranking from last place, the worst of 20 plants in 2013, to first place, the best of 20 plants in 2016.• 5S score improved 57%• Sales per labor hour improved 30%• Lean audit score improved by 55%• Travel distance reduced by 41%• Won the Laird "Best Practice" kaizen competition
  • H.C. Starck
    Manager, Global Lean & Six Sigma
    H.C. Starck 2009 - 2013
    Goslar, De
    • Reduced plant energy cost by 50% from $1M to $500K by improving furnace components, fixing leaks and replacing hydrogen use with nitrogen.• Eliminated backlog of tensile testing samples by 94% through mapping process and improving value added activity.• Trained over 200 associates conducting over 300 projects, leading to savings greater than 1.5% annual revenue.
  • The Goodyear Tire & Rubber Company
    Corporate Continuous Improvement Champion
    The Goodyear Tire & Rubber Company 2007 - 2009
    Akron, Oh, Us
    • Reduced changeover time by 74% using kaizen teams for investigation, identification, and elimination of waste.• Cut inventory 70% by implementing pull system, utilizing Kanban.
  • Freudenberg-Nok
    Corporate Continuous Improvement Manager
    Freudenberg-Nok 1994 - 2007
    Weinheim, De
    • Led DMAIC projects / Mentored Six Sigma Green Belts• Led organizations’ Lean Systems implementation including 30 plants in North America.

Dan Weigel Master Black Belt Lean Sigma Education Details

  • Spring Arbor University
    Spring Arbor University
    Business Management
  • Lakeland University
    Lakeland University
    Liberal Arts
  • Spring Arbor University
    Spring Arbor University
    Business
  • Spring Arbor University
    Spring Arbor University
    General

Frequently Asked Questions about Dan Weigel Master Black Belt Lean Sigma

What company does Dan Weigel Master Black Belt Lean Sigma work for?

Dan Weigel Master Black Belt Lean Sigma works for Custom Culinary

What is Dan Weigel Master Black Belt Lean Sigma's role at the current company?

Dan Weigel Master Black Belt Lean Sigma's current role is Lean Systems Consultant | Value Stream Manager | Lean Sigma Black Belt | Continuous Improvement Manager | Operations Excellence Leader.

What is Dan Weigel Master Black Belt Lean Sigma's email address?

Dan Weigel Master Black Belt Lean Sigma's email address is im****@****hoo.com

What schools did Dan Weigel Master Black Belt Lean Sigma attend?

Dan Weigel Master Black Belt Lean Sigma attended Spring Arbor University, Lakeland University, Spring Arbor University, Spring Arbor University.

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