Saravanan Durai personal email
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Independent self-motivated professional with 17 years of experience in New Product Development, Project Management, Production Engineering, Tool Design, Quality Assurance and Vendor Development. Expert in cross-functional team building and multi-cultural communication with ability to generate co-operation at all levels of personnel. Having successful track record of handling multiple customer projects and new product developments.As a Product Development specialist, I have hands on experience in the Development of engines parts, oil pump parts, transmission parts, timing system parts and other parts for different applications.I am highly experienced in managing all phases of New Product Development Projects, driven cost reduction initiatives and quality enhancement with the techniques like VA/VE activities, Localization, Weight Reduction, Process Optimization and Benchmarking. Have good knowledge in new product and production preparation procedures for global OEMs. I have proven achievements in handling customers globally, planning & executing complex programs/high valued projects, and establishing the engineering department from scratch.
Samvarthana Motherson Innovative Solutions Limited
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Assistant General Manager - Production Engineering Department And New Product DevelopmentSamvarthana Motherson Innovative Solutions LimitedPuducherry, India
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Assistant General Manager - Production Engineering Department / New Product DevelopmentSamvarthana Motherson Innovative Solutions Limited Apr 2022 - Present
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Senior Manager - New Product Development / Production EngineeringSamvarthana Motherson Innovative Solutions Limited Jul 2012 - Mar 2022Responsible for New Product Development and Manufacturing Engineering.Managing product and process development team to design the manufacturing processes from concept to the start of production. Defining the goals and key performance indicators of project. Responsible and accountable for cost, quality, and time targets in the product / project development. Leading the internal cross-functional team to align them to meet project goals viz. schedule, quality, and cost deliverables. Leading… Show more Responsible for New Product Development and Manufacturing Engineering.Managing product and process development team to design the manufacturing processes from concept to the start of production. Defining the goals and key performance indicators of project. Responsible and accountable for cost, quality, and time targets in the product / project development. Leading the internal cross-functional team to align them to meet project goals viz. schedule, quality, and cost deliverables. Leading the risk management committee meeting. Identifying problems and institute corrective actions when need arises. Monitoring & managing customer coordination at every stage - From RFQ to SOP for major OEMs and Tier 1 companies in the auto ancillary segment. Recommending customers on product design through VA/VE for optimizing costs. Supporting the marketing initiatives on technical and techno commercial related matters.Responsible for vendor development for new parts. Responsible and Accountable for quality items during product development.Conceptualizing and implementation of best tool designs. Responsible for the conformance of TS 16949 requirements in engineering function / new product development function.Review and approval of manufacturing documents like PFD, PFMEA, Control Plan, SOPs etc.Regular reviews with top management, customers, all stakeholders.Preparing and presenting the technical reports and project presentations to the management.Organize and conduct project team meetings with cross functional leaders.Facilitate the process improvements and leading the continuous improvement initiatives. Show less
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Assistant Manager - Production Engineering / Quality AssuranceSundram Fasteners Limited Jul 2006 - Jul 2012Madurai, Tamil Nadu, IndiaResponsible for new part development, prototype development, change management in engineering changes, conducting APQP, CFT, FMEA and development review meetings, technical review meeting with customer, capacity planning and new equipment analysis, tool, fixture and gauge design, production line establishment, vendor development, continuous improvement and value engineering in the existing production line.Responsible person for the outgoing quality of the parts. Corrective & Preventive… Show more Responsible for new part development, prototype development, change management in engineering changes, conducting APQP, CFT, FMEA and development review meetings, technical review meeting with customer, capacity planning and new equipment analysis, tool, fixture and gauge design, production line establishment, vendor development, continuous improvement and value engineering in the existing production line.Responsible person for the outgoing quality of the parts. Corrective & Preventive action for customer complaints through problem solving techniques. Undertaking and Maintaining Quality System Documentation and Records as per ISO / TS 16949 system. Customer audit co ordination. Implementing customer specific requirements at supplier place. Supplier Evaluation and selection through Manufacturing Site Assessment and supplier training. Launching of APQP and work with suppliers to complete PSW sign-off. Conducting production trial runs at Supplier’s end. Implementation of Engineering Changes at respective suppliers & PPAP approval for ECN. Conducting audits at supplier end to assess the status of deployment of systems and taking corrective measures for achieving organizational objectives. Ensuring supplier qualification (Supplier quality systems, approval and up-gradation). Taking stringent quality measures at supplier end like controlled dimensions, Prevention Poka-yoke and maintenance of necessary documents to ensure compliance with above standards & customer requirements. Quality reports (QR) and G8D review and audit the supplier for the effectiveness of PCA implementation and approve the G8D. Conducting periodical audits at supplier end and motivating them to improve supplier rating. Show less
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Asst ManagerSundram Fasteners Limited Jul 2006 - Jun 2012
Saravanan Durai Skills
Saravanan Durai Education Details
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Jayaram College Of Engineering And TechnologyMechanical Engineering -
Ramakrishna Higher Secondary School - TirupatturHigher Secondary
Frequently Asked Questions about Saravanan Durai
What company does Saravanan Durai work for?
Saravanan Durai works for Samvarthana Motherson Innovative Solutions Limited
What is Saravanan Durai's role at the current company?
Saravanan Durai's current role is Assistant General Manager - Production Engineering Department and New Product Development.
What is Saravanan Durai's email address?
Saravanan Durai's email address is sa****@****ail.com
What schools did Saravanan Durai attend?
Saravanan Durai attended Jayaram College Of Engineering And Technology, Ramakrishna Higher Secondary School - Tirupattur.
What skills is Saravanan Durai known for?
Saravanan Durai has skills like Engineering, Microsoft Office, Manufacturing, Microsoft Excel, Project Management, Product Development, Microsoft Word, Cad, Quality Management, Continuous Improvement, Fmea, Kaizen.
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