Head Of Operations
CurrentProject Management & Machinery Installation: • Executive Team Member for the Project finalization from Green Field Level• Assisted to Plant Head in working on a new LEED certified (GOLD certified) Denim project of value USD 40 million from green field level, capacity started at 700,000 mtrs month and now at 1.7 million meters per month. can be expanded to 6 million meters per month.• Project planning for the whole denim plant including Rope Dyeing, Denim Finishing Range and complete scope of Weaving & Prep area including utilities required for all Wet process (Rope Dyeing, Sizing, Mercerizing, Pad Steam) and Dry Processes of Weaving Operation • Machine scopes finalization as per product requirement, selection and layout was designed considering energy challenges in future.• Project timeline and resources allocation, completed task with gent charts well on time before arrival of machinery (three weaving sheds, During 2016, 2018 and 2020)• Lay out designing considering production friendly and EHS matters• Erection and commissioning of the machines without any damage of fabric and equipment• Handling equipment and accessories finalization and ordering• Utilities requirement comparison and finalizationOptimization of Sources• Made a complete feasibility to Invest in modern, energy-efficient weaving machines and looms. These machines are designed to use less energy while maintaining or improving production output. • Worked over the energy conservation in HVAC, optimization of Air Compressor, Production with Optimized Results• Preparation of all Process controls SOPs and SOCs and implementation in all departments. • Preparation and implementation of Job descriptions of all production and engineering department.• Support to R&D for analyzing dobby fabric against customer counter fabrics and its development• Weaving and Prep micro planning and control for better results, fabric rejection less than 0.5%, wastages less then 3% since start to date