Isaac John Email & Phone Number

United Kingdom

• Conduct tests according to regulatory standards(e.g., FMVSS216a, GB 26134, IIHS, ECE 14-09, FMVSS 210, FMVSS 207, GB 14167, ECE 145, FMVSS 225, CMVSS 210, ADR 34/03, FMVSS 214) to evaluate vehicle safety performance.
• Develop and execute test plans for various safety scenarios, including seat belt anchorage, ISO FIX, Roof Crush, Side Impact Protection tests
• Analyse test data and collaborate with design and engineering teams in investigation

Vadodara, Gujarat, India

• Managed multiple projects (Special Purpose Machines) with a monthly dispatch target of £200K to £350K in a fast-paced team environment
• Coordinated with cross-functional teams (design, purchase, stores, quality control, sales, spares) to ensure that proposals and projects met quality standards, client requirements were addressed appropriately and.
• Established a bridge of communication between customers and R&D team which helped in identifying customer requirements at an early stage of development
• Managed and supervised FAT (Factory Acceptance Testing), reliability and performance testing of final assembled machines as per approved testing procedures with test and programming engineers

Vadodara Area, India

• Managed prototype testing projects with each project valued around £600K to £1.2 Mill in a time frame of 5-8 months
• Planned and conducted structural testing (static, fatigue, frequency, model analysis) on more than 15 wind turbine prototype blades (composite -FRP, carbon fibre, balsa wood) as per IEC (61400-23) guidelines
• Liaised with international and domestic customers to establish project scope, and objectives and evaluate the feasibility
• Developed techno-commercial proposals for customers
• Designed and implemented Kanban boards for efficient project tracking among the team members
• Coordinated with development teams and clients for bringing out the most efficient and optimum solutions for testing customer’s products

Vadodara, Gujarat

• Designed and developed 20+ testing and quality standards guides/training materials, SOPs resulting in an 18% reduction in the training duration of new engineers
• Measurement and data processing of various parameters (bending moment, frequency, damping, deflection) with the help of measuring instruments, sensors and data acquisition system
• Utilized various sensors like strain gauges (HBM, TML, Kyowa), Accelerometers, Thermocouple, Draw wire displacement sensors (Micro-epsilon), Digital Displacement Sensors|Compact Gauge Probes (Solartron), Impact Hammer.
• Created test-specific scripts (Python & Excel) for data analysis (stepwise loading, strains at cyclic intervals, static calibration) and generated visualisations (Strain vs Bending moment, Strain distribution, FRF)
• Reduced assembly time duration by 96 hours with six continual improvement projects (Kaizen) and 5S implementation

Vadodara, Gujarat, India

• Prepared cutting, nesting and assembly drawings and BOM for load introduction fixtures and test setup
• Utilized computer-aided design (CAD) technology for detailed drawing and simulation purposes
• Implemented Total productive maintenance (TPM) to increase the equipment reliability
• Planned and facilitated the supply of spares and consumables with SAP MM Module
• Coordinated with procurement team and vendors for on-time delivery of quality materials
• Drove 8 continual improvement projects (Kaizen) for process improvement and 5S implementation

Vadodara, Gujarat, India

• One year of extensive training in the Structural testing domain comprising component testing principles, IEC guidelines for testing wind turbine blades, quality control and assurance, project management and operation.
• Performed preventive, predictive and corrective maintenance on HPU, actuators (Parker, Atos), accumulator (Parker, Olaer), electrical winches and utilities like RO Plant, Cooling tower, HVAC, Genie boom, STP

Be, Mechanical Engineering, First Class

Hsc, First Class

Ssc, First Class