Ivan C. Email & Phone Number

Auburn Hills, Mi, Us

Auburn Hills, Mi, Us

Friedrichshafen, Baden-Württemberg, De

-Business Cases creation for RFQ process for OEM's (Air Bags Division).-Responsibility for tracking cost, investment (CAPEX), tooling, launch, and product development cost, as well as financial KPIs for all programs.-Supports Engineering for cost improvements (Design to cost & VAVE)-Supports Sales, as well as Program Management to deliver accurate, on time quotes to customer while satisfying financial key figures for each project. -Cost calculation for new components (Plastic Injection, Metal Parts, Wire Harness)-Tooling cost calculation (Plastic Injection, Extrusion, Metal Stamping)-Maintain and ensure accuracy of program financials (lifetime view) through regular monthly program updates and reports.-Supports Purchasing for sourcing activities on new components-Material Cost Database development within NA, Europe, AP for cost analysis.-Manufacturing process analysis (CAPEX, Tooling, Equipment, Cycle Time, Number of Operators, Existing CAPEX)Achievements:-Design, implementation and standardization within NA and Europe of current RFQ process in Air Bags Division, reducing the timeline from 1 month to 2 weeks for business cases completion and improving the data collection and accuracy for financial KPI’s reporting.-Design and implementation of process for profitability update on development phase (GDPEP) increasing the accuracy of the financial KPI's.-Improvement on monitoring the profit and cost management.-Improvement in BOM/STD cost accuracy and cost competitiveness.-5% profit improvement by cost variance analysis-85% reduction of task on manufacturing cost to achieve the target sales price.-ROI improvement from 2.5 yr to 2 yr-Nomination in programs of different customers as BMW, Audi, Tesla, Stellantis, VW, Ford, GM, Nissan, Lorsdtown, Rivian, Volvo, Honda.

Saitama City, Saitama, Tokyo, Jp

Purchasing:- Analysis of local supplier´s factor and raw material costs.- QAF Analysis (Quotation Analysis) support purchasing area on gap analysis to figure out cost reduction opportunities. (Raw material cost, components cost, process cost, machinery investment, machine hourly rates, labor cost, overheads, profit, etc.)- Supports purchasing with supplier negotiation to reach the defined cost targets.- Supplier development support.- Sourcing of new technologies and suppliers in NAFTA region.- Process review for strategic and critical suppliers.- Relocalization of parts and components analysis.R&D (Design to Cost):- Review and analysis of new projects (development phase) to support program managers and engineering for cost improvement implementation.- Quick estimations for technical changes, best practice, etc.- Development of Material cost charts / Process cost charts / Assembly process cost for implementation decision.- Support NAFTA plants with CE efficiency improvement (Process, Method, skills, training). Being the expert for CE topics in NAFTA.VAVE (Value Analysis / Value Engineering)- VAVE workshops organization- Define optimization and opportunities for cost reduction in current production programs.- Performing of workshops in NAFTA plants to review current production programs to achieve cost reduction opportunities.Sales (RFQ Process)- Responsible for Target Cost Target Price (TCTP) and process costing.- Support to sales area in the RFQ process for final customers (OEM’s).-Analysis of CAPEX, Tooling Cost, Manufacturing Cost to be included in the RFQ.Achievements:-Nomination for BMW global platforms, Stellantis, Tesla, Audi, VW.-Implementation of internal process within Engineering and Purchasing for cost reduction on current and future programs (15 Mio Usd reduction in 2017, 18 Mio Usd in 2018, 18 Mio Usd in 2019)

Munich, De

Responsible for: - Localization of parts and components in NAFTA region.- Total Cost of Ownership analysis.- Tooling Analysis (Stamping, plastic injection and automation).Support for supplier Nomination: - Analysis of local supplier’s factor and raw material costs.- QAF Analysis (Quotation Analysis) support purchasing area on gap analysis to figure out cost reduction opportunities. (Raw material cost, components cost, process cost, machinery investment, machine hourly rates, labor cost, overheads, profit, etc.)- Negotiation support with purchasing department developing together the commercial strategy.- Supplier Evaluation and development.Industrialization support: - Supplier cost evaluation regarding logistics / quality / processes / technologies / on-off expenses - On-site analysis - Supplier developmentKnowledge Management - Establishing knowledge database (local factor costs, raw material, labor cost,machine hourly rates, new technologies)- Know-how documentation - Creating Interface between BMW AG and BMW Mexico (CE) Management and budget control for the area.Responsible for the export process review (parts and components) with local suppliers.Achievements:- Development and implementation of cost reduction program in BMW Mexico, I obtained 3.8 Mio USD as cost reduction in 2013, 4.1 Mio USD in 2014, 3.8 Mio USD in 2015 and 4 Mio USD in 2016.

Yokohama-Shi, Kanagawa, Jp

- Responsible for budget setting in new projects. - Support engineering area to figure out the cost difference based on the design variances (engineering changes & design optimization).- QAF Analysis (Quotation Analysis) support purchasing area on gap analysis to figure out cost reduction opportunities. (Raw material cost, components cost, process cost, machinery investment, machine hourly rates, labor cost, overheads, profit, etc.)- Responsible for approval of technical changes and cost reduction proposals from engineering department, purchasing and suppliers. (Benchmark activity & engineering changes proposals)- Manufacturing process validation (cycle time, equipment and operators used in the operation for each process, labor cost, investment) to identify potential cost reduction opportunities.Achievements:- Development and implementation of cost reduction program, we obtained 10 Mio USD as cost reduction in 2009 and 18 MIO USD in 2010.

Atlanta, Ga, Us

- Responsible for development, administration and execution of infrastructure projects and equipment in Mx. Plant.- Responsible for the energy saving project, updating the old lighting system to automatic performance; achieving a 20% reduction in electricity billing.

- Responsible for development and implementation of KPI system for tracking the activities in tool shop area. Reporting this information to plant manager.- Sourcing for new suppliers for material and services used for maintenance and tooling construction (stamping and injection) as well as for assembly lines.- Cost calculation for new tooling construction.- Management and budget control for the area.- Responsible for the development and implementation of procedures for ISO 9001 quality system.Achievements:- Implementation of internal procedures for ISO 9001 quality system and certification of this area.- Increase of the productivity from 60% to 75% in tool shop (reducing tooling construction cost and time).