Ivan Stevens Email and Phone Number
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I am an engineer with over 20 yrs of experience in the truck & bus industry having worked for International Truck & Bus, Blue Bird Body Co. and currently with ZF Industries, I am an expert in foundation brake systems and chassis systems integration I am experienced working with suppliers like Goodyear, Meritor, Fabco, Bendix, Accuride and Hendrickson along with a host of other companies supplying components to the heavy truck market. I have a deep depth of experience engineering heavy trucks from order/concept phase to production being involved in all aspects of a development program. In the past years, I have lead teams of as many as 20 engineers in all disciplines of development and production improvement projects for some of the most highly specialized vehicles for high value customers which have included: the U.S. Military, U.A.E, China, Halliburton & KBR. In my position as senior engineer at ZF I was responsible for new product development of steering products along with daily production issues of both steering and suspension components. I lead a team which includes sales, production, manufacturing, purchasing and quality to ensure that ZF met both internal and customer expectations. I have an extensive background in plant support; leading cross-functional teams in production planning for order coding resolution, NPI, inventory part count. My time at ZF deepened my usage of SCP/SCM/S&OP, MRP and SAP. Coordinate inventory balance issues with NPI and daily build issue, material deviation, ensuring BOM changes where implemented in production. I also have had extensive experience with communicating quality and performance metrics for 3PL’s. Implement plant effectivity dates, sequence changes, coordinating production order change with line-set production material balance & shift. During my time at ZF I coordinated efforts with the Materials Planning Mgr. to implement inventory optimization practices. Specialties: Foudation Brake ApplicationsChassis Design/Integration Customer/Supplier InterfaceExperience with GSA Inspection Evaluating Customer SpecificationsCost Reduction projects Project ManagementTrained in CATIA & UG CAD Software Working on Military & Govt Projects
Caterpillar Inc.
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- caterpillar.com
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Engineering Mgr Drivelines (Systems Intgreation Leader)Caterpillar Inc. Aug 2015 - PresentIrving, Texas, UsServe as Technical leader for drivelines for CAT on/off highway trucks and chassis systems integration• Super user with new vehicle order configurator software, reviewing and advising on its development• Setting up buy level requirements & communicating EDI forecasting with purchasing• Supplier improvement liaison to purchasing• Mach1 engineering liaison to mfg for Mach1/SAP structure and system creation• Interfacing with SIS for creation of service parts for GOHT • Supplier warranty mgmt• Train & mentor SIS group on unique GOHT vehicle order configurations
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Product Development EngineerZf Industries Llc. Jan 2011 - Jul 2015• Led a cross-functional team from buyer’s, quality, accounting, warranty, materials planning, sales, and manufacturing engineering in product development, sustaining engineering & field service activities for tie rods, v-rods, torque & v-rods • Led manufacturing and quality engineering to assess designs for production.• Implemented a parts reduction program and reduced raw materials cost by 10% and reduced fastener catalog by 20%.• Assited Mfg engineers on $3 Million dollar capital investment project for new ball joint program• Worked with purchasing and materials planning to find suppliers for machine sub-assemblies, evaluating old stock to see if it could be used for new product.• Wrote warranty reports to develop assessments on product failure.• Collaborated in APQP activities in quality audits• Partnered with quality engineering to determine whether PSWs or PPAPs are required for customers and suppliers• Ordered tests for fatigue, material hardness, dimensional correctness, and torqu• Identify material lead times in advance of production or prototype builds • Coordinating efforts of cross-functional groups to reduce bottlenecks in production• Determined need for PSW’s or PPAP’s/QA’s required for customers and suppliers• Developing material usage plans for obsolescent materials• Modify bill of materials & build schedule to support actual on hand material inventory• Overseeing weekly meetings to discuss new product implementation
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Advance Product Development Engineer (Chassis)Navistar Ic Bus Corp. Jun 2009 - Dec 2010Lisle, Il, Us• Mentored and provided daily supervision of product development engineers• Led cross-functional development programs. • Ensured that designs and assemblies were compatible with manufacturing process capabilities.• Provided evaluation support to buyer’s in evaluation of prospective supplier’s• Used 5WHY methodology to resolve production issues • Provided product support to dealers on brakes, axles, and suspensions.• Programmed matrix order coding to meet Federal Motor Vehicle Safety Standards (FMVSS).• Utilized UniGraphics to verify build design and update build instillation drawings.• Sustaining Engineer responsible for all foundation brakes for all of Navistar’s production plants worldwide.• Revised BOM’s for inventory stock adjustments• Evaluated product MBOM’s for verification components in build• Advised production of material requirement changes inside EDI forecast build schedule -
Product Development EngineerBluebird Body Company Mar 2008 - Apr 2009• Revised installation and detail drawings, which generated a cost savings of $75.00/chassis.• Achieved $100K/year in savings by eliminating brass air fittings for composite fittings.• Coordinateed end of line quality & manufaturing engineering end of line activities• NPI leader responsible for organizing efforts between assembly, mfg engineering, buyers & inventory specialist• Identifed and eliminated any potential mis-builds of using incorrect inventory; and communicating that information to quality and materials planning • Managed production build issues • Coordinate activities of end of line quality & mfg engineering• Lead a team of industrial, manufacturing engineers along with production personnel• Revised various BOM’s which eliminated waste approx. $250,000/year• NPI leader organizing efforts between assembly, mfg engineering, buyers & inventory specialist• Identifying and eliminating any potential mis-builds of using incorrect inventory; and communicating that information to quality and materials planning • Analyzed potential cost savings and identified product improvement opportunities. • Supported 450LXI safety recall, which required a thorough understanding FMVSS laws and regulations.• Ensured that all buses sold to the U.S. government met GSA inspector’s guidelines.
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Senior Project EngineerNavistar Inc 1992 - 2007Lisle, Il, Us• Served as principal engineering contact for the brake group for International’s production facilities and chassis components groups (Axles, Suspensions, Steering, Drivelines, and Sales).• Designed foundation brakes for specific applications based on products weight, tires, suspension, axles, driveline, and operating environment.• Coordinated engineering and program management efforts in product center, Garland Texas production plant, and TDTC for the launch of vehicles sold to the countries of Afghanistan and Iraq for Halliburton, TACOM, and KBR.• Monitored & advised the plants on questionable builds that may not meet customer expectations.• Evaluated customer orders for FMVSS 121 and 105 compliance along with proper integration of chassis components.• Coordinated NPI, Special Equipment Orders & sustaining engineering activities with plant engineering & planning• Created a BOM change strategy to change cooling packages for the I-6 engine• Maintained relationships with all levels of mgmt• Lead team to revise all orders from preferred supplier to secondary supplier during strike• Monitor & advise the plants on questionable builds that may not meet customer expectations• Communicated order changes to inside sales & process planning to ensure inventory mgmt accuracy• Coordinated NPI, Special Equipment Orders & sustaining engineering activities with plant engineering & planning• Created a BOM change strategy to change cooling packages for the I-6 engine
Ivan Stevens Skills
Ivan Stevens Education Details
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Purdue UniversityComputer Integrated Manufacturing
Frequently Asked Questions about Ivan Stevens
What company does Ivan Stevens work for?
Ivan Stevens works for Caterpillar Inc.
What is Ivan Stevens's role at the current company?
Ivan Stevens's current role is Solutions Engineering Mgr (Packaging/Assurance of Supply).
What is Ivan Stevens's email address?
Ivan Stevens's email address is iv****@****hoo.com
What is Ivan Stevens's direct phone number?
Ivan Stevens's direct phone number is +126031*****
What schools did Ivan Stevens attend?
Ivan Stevens attended Purdue University.
What skills is Ivan Stevens known for?
Ivan Stevens has skills like Six Sigma, Manufacturing, Engineering, Catia, Manufacturing Engineering, Product Development, Mechanical Engineering, Unigraphics, Cad, Vehicles, Testing, Chassis.
Who are Ivan Stevens's colleagues?
Ivan Stevens's colleagues are Michael Graziano, Gareth Campbell, Dale Higdon, Niranjan K, Akhila Kumar, Patrick A., Lucas Constantino.
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