Jack Ignatowski Email & Phone Number

Milwaukee, Wi, Us

Milwaukee, Wi, Us

Milwaukee, Wi, Us

Mequon, Wi, Us

Develop and launch new assembly cells for productionFacilitate PFMEA, PPAP, and IPPAP documentation reviewsReview and update standard work documents and train personnel on new processes Support daily production and address safety and productivity issuesCoordinate engineering change requests to implement new product designsLead design for manufacturing / assembly reviews of new products and existing productsMentor engineering interns and new department employees

Alpharetta, Georgia, Us

⦁ Develop, integrate, and facilitate new product development processes to adhere to APQP standards and IATF certification requirements⦁ Create and review PFMEA's, PPAP's, and IPPAP's⦁ Develop new capital equipment requirement and scope-of-work documentation⦁ Update standard work documents and train personnel on new processes ⦁ Design and build tooling, fixtures, and equipment to increase productivity and reduce safety hazards. ⦁ Create and review Engineering Change Notices from sales, customer service and operations. ⦁ Integrate legacy ERP information into new ERP system, including BOM's, drawings, and standard work. ⦁ Mentor engineering interns and new department employees

Milwaukee, Wisconsin, Us

⦁ Develop, integrate, and facilitate new product development processes to adhere to APQP standards and IATF certification requirements⦁ Create and review PFMEA's, PPAP's, and IPPAP's⦁ Develop new capital equipment requirement and scope-of-work documentation⦁ Update standard work documents and train personnel on new processes ⦁ Design and build tooling, fixtures, and equipment to increase productivity and reduce safety hazards. ⦁ Create and review Engineering Change Notices from sales, customer service and operations. ⦁ Integrate legacy ERP information into new ERP system, including BOM's, drawings, and standard work. ⦁ Mentor engineering interns and new department employees

Milwaukee, Wi, Us

● Coordinate the integration of new products into existing manufacturing facilities by leading cross-functional teams to align work content to standard Bill of Process● Lead DFM / DFA reviews with design teams during the product development process● Develop and maintain assembly PFMEA and control plan documents for both product development and production ● Mentor younger engineers within the department to aide their professional growth ● Create IPPAP documentation for 3PL sub-assembly and OEM manufacturing in preparation for production verification builds and start of production. ● Define scope of work requirements and lead capital asset management teams to implement new capital equipment ● Perform preliminary EJMS evaluation and lead cross-functional teams to reduce or eliminate employee safety hazards ● Coordinate small quantity prototype motorcycle builds at production facilities for design verification purposes by developing standard work and tooling requirements ● Design and build tooling and fixtures to assist with sub-assembly and full vehicle assembly● Manage and implement a $2.4M capital projects budget for equipment associated with new product development ● Participate in APQP audits for phase-gate approval throughout the NPD cycle● Attend manufacturing trade shows and supplier training to keep abreast of current manufacturing equipment and procedures ● Present operations overviews at new employee orientations to give new hires an understanding of manufacturing locations, processes and capabilities

Brea, Ca, Us

● Led a team of 18 mechanics and maintenance personnel to support daily production● Mentored shift supervisors and group leads to help them effectively manage hourly personnel ● Collaborated with production personnel to develop and implement lean manufacturing process improvements to drive cost savings● Used demand forecasts to develop 1/3/5-year capital and expense plans● Coordinated vendors and contractors to execute $2.5M yearly capital plan to improve manufacturing capacity● Audited preventative maintenance program to increase equipment lifecycle and reduce preventative maintenance backlog by 95%● Developed daily/weekly/monthly Safety/Quality/Delivery/Cost metrics for all manufacturing activities ● Attended trade shows in conjunction with company wide round table meetings ● Established relationships with equipment vendors and contractors ● Facilitated continuous improvement activities in multiple departments ● Assisted in transitioning from a legacy ERP system to SAP● Managed $1.2M repair and maintenance budget on a month to month basis

● Acted as a liaison between product engineering and manufacturing during new product development to ensure DFM/DFA ● Developed and maintained PFMEA and control plans for new products from concept thru production● Justified and implemented $3M+ in capital projects to budget ● Coordinated and facilitated continuous improvement activities in production and clerical areas to increase productivity, including 5S, TPM, and SMED.● Trained all factory employees on the guiding principles of Lean Manufacturing● Coordinated a manufacturing relocation project to a new US facility ● Managed transitioning production of components from the US to a Mexico facility

Milwaukee, Wisconsin, Us

● Project leader for manufacturing localization and insourcing● Created standard work instructions for welding. machining, paint, and assembly● Developed rework procedures for non-conforming material● Lead multiple capital expansion projects in machine assembly, test, and paint ● Operations representative on new product development teams

Planned daily production for multiple production linesEntered orders into the ERP systemOrdered cores for production Facilitated problem solving activities in multiple production areas