Jack Bonsky Email & Phone Number

Denver, Pennsylvania, Us

Responsible for all manufacturing. Plants are located in Denver, Pennsylvania and Fort Collins, Colorado.

Atlanta, Ga, Us

Full P&L responsibility for three Quikrete business units: Buffalo, NY, Harrisburg, PA and Pittsburgh, PA.

St. Louis, Mo, Us

• Full operational P&L of a 24/5 consumer packaged goods manufacturing facility. • Increased sales output by 30%. • Doubled the staffing on 2nd shift and added a 3rd shift to the Packaging department. • Managed $7 million in capital expenditures (CAPEX) projects. • Increased injection blow molding capacity by 25%. • Insourced (3) extrusion blow molded products. • Launched (2) in-house brand products: airBoss ® Closet Odor Neutralizing Gel with Charcoal, and Ty-D-Bol ® Liquid Bleach Automatic Toilet Bowl Cleaner. • Launched production of 12 SKUs of contract manufacturing liquid fill business. • Processes at the plant: Heated and ambient chemical blending, bottle unscrambling, liquid filling, capping, plastic label sleeving, pressure sensitive adhesive labeling, inkjet coding, automated case packing, tableting, injection molding, injection blow molding, extrusion blow molding, assembly of displays. • Responsible for Safety, Quality, Production, Shipping, Receiving, Supply Chain, Human Resources, Manufacturing Engineering, and Maintenance. • Reduced the OSHA recordable injury rate to zero by emphasizing behavioral-based safety.

St Louis, Missouri, Us

Global Auto Care EMEA Operations Manager, Rassau, Wales, United Kingdom, 2018-2019 • Promoted from Plant Manager. • Lead operations person for the sale of the business from Spectrum Brands to Energizer. • Relocated EMEA Global Auto Care Customer Service function from Ellwangen, Germany to my plant in Rassau, Wales. Created a (5) person Customer Service Team which reported to me. • Relocated Demand Planning from Ellwangen to Rassau. • Zero recordable injuries under my leadership throughout my tenure in the UK.Multi-Site Plant Manager, Rassau, Wales, United Kingdom, 2017-2018 • 2-year expatriate assignment in the UK which was later extended by 8 months at the request of the company. • Managed two manufacturing facilities. • The operation bottled STP® and Armor All® products for Europe, Middle East, and Africa (EMEA). • We supplied 53 countries. • Reduced direct labor by 15%. • Reduced indirect wages by 8%.Director of Manufacturing and Distribution, Painesville and Mentor, Ohio 2015 – 2017 • Managed a 100,000 square foot, 110 person, 24/7, manufacturing facility for bottling 90% of STP® and Armor All® liquid-filled products with sales in excess of $300 million. Simultaneously directed a 350,000 square foot Third Party Logistics (3PL) managed Distribution Center which employed 150 – 350 people depending on the season. (Total employees: 260 - 460, Total square footage: 450,000) • Instituted annual Policy Deployment (Hoshin Kanri) to assign and track priority plant activities. • Project manager for a greenfield, 570,000 square foot manufacturing and distribution facility.Plant Manager, Painesville, Ohio, 2014 - 2015 • In-sourced two major product line from contract manufacturers resulting in a 32% reduction in cost. • Developed strong SAP and Excel skills. • Achieved an OSHA recordable injury rate of 0.0 in an industry that averages 5.0.Lean Manufacturing Manager, Painesville, Ohio, 2013 - 2014

North Ridgeville, Oh, Us

• Responsible for all manufacturing operations at a $15 million, 24/5, 145 employee, non-union facility which produced aluminum, galvanized steel, and stainless-steel bower wheels, fans, and blower housings. • Operations at the plant were stamping, laser cutting, forming, resistance welding, mechanical assembly, stamping tooling fabrication, maintenance, and distribution.

• Managed the production and distribution of food in a $75 million, 24/7, non-union operation. Products produced were soy protein concentrate (SPC), textured soy protein concentrate (TSPC) and deoiled lecithin. • Instituted Total Productive Maintenance which reduced downtime by 20% in TSPC production.

Solon, Oh, Us

Plant Manager, 2005 – 2008 • Directed the daily operations of a $38 million, 110 person, unionized, plastic extrusion facility which manufactured Tygon® brand tubing and other flexible tubing products. • On the negotiating committee which achieved a three-year collective bargaining agreement with the United Steelworkers of America. • Earned Top 10 in Safety award for being one of the best of Saint-Gobain's 180 plants in North America. • Increased inventory turns from 7.6 to 8.9. • Achieved Six Sigma Yellow Belt and Six Sigma Champion certifications.Engineering and Compounding Manager, 2003 – 2005 • Managed plant engineering and PVC compounding operations at the Akron, Ohio plant.Processing and Training Engineer, 2001 – 2003 • Lean manufacturing facilitor • Facilitated over 50 Kaizen events across North America. Created Value Stream Maps. Implemented mathematically formulated Kanban systems. • Certified in Kaizen Facilitation by TBM Consulting.

• Production Manager for a Danaher company that produced digital static transfer switches and large uninterruptible power supplies (UPS). • Developed proficiency in the Danaher Business System (DBS). DBS is modeled after the Toyota Production System (TPS). • Sales Engineer at a custom automation company. • Quality Manager at a powdered metal parts manufacturer. • Achieved Certified Quality Engineer (CQE) certification from the American Society for Quality (ASQ). • Attained Powdered Metal Technologist Level 1 from the APMI International. • Tier 1 and Tier automotive supplier quality interface. • PPAP (Production Part Approval Process) lead. • Quality Improvement Coordinator at the largest electric drinking water cooler manufacturer in the United States. • Facilitated manufacturing quality improvement projects and managed supplier quality.

Master Of Business Administrtion

Bachelor Of Science, Industrial Technology