Projects mainly involve product prototypes, manufacturing machinery design and electric transportation products - battery, drivetrain etc.http://undergroundengineering.co/

Structural Plastics LeadResponsible for development, execution and production release for all structural plastic parts.- Large cavity injection moulding tooling with multiple side action (sliders & lifters).- Responsible for high volume part and assembly design from concept phase, detail design to SOP.- Utilisation of engineering materials - PA6+30% SGF.- Integration of in-mould threaded inserts and bushings.- Integration of many off the shelf components using snap-fits, screwing points, adhesive definitions, dog-houses, wire harness mounts.- Design of integrated plastic hinges. - CMF topics and texture definition, logos, surface quality.- FEA analysis of high safety related parts.- Single point of contact for supplier communication.- 2D Drawing release inc. GD&T and development of measurement strategy.- PPAP release in collaboration with Quality team.Technical development of the following parts- Structural unibody battery enclosure- Structural Deck with integrated hinges- Body & Trim parts- Electrical Hub Motor and Wheels- IoT Module Housing- Electronic Speed Controller Housing- Vehicle Locking SystemDevelopment of parts using the following manufacturing methods.- Injection Moulding- Metal Stamping- Welding- Aluminium Extrusion- Aluminium Die Casting- CNC Machining

Involved in the entire engineering cycle for the production AppScooter/OLA S1. Part owner of 12 highly integrated parts from concept stage to final engineering and supplier communication. Specific knowledge of battery technology, vehicle integration, safety and usability of lithium battery packs.Detailed knowledge of many manufacturing processes and DFM, specifically injection moulding, metal stamping, sheet metal and machined parts. Expert user of Solidworks, detailed documentation skills and data management using PDM.

Technical CAD work using Fusion 360 involving a range of projects, mainly focusing on concept automotive designs, and a wide range of manufacturing process optimisation.

I worked in many areas including single handedly executing a project with HP to design and manufacture a 3D printed electric skateboard. I was responsible for writing technical engineering articles and a book chapter on reverse engineering for the 3D Printing Handbook. Technical customer support, company CAD training and many other projects.