CARBON AREA (Roding Shop, Anode Baking Furnace) & Mechanical Maintenance• Framing and managing preventive maintenance schedules for machinery and instruments, ensuring equipment reliability and meeting production targets within budget.• Monitoring, controlling, and troubleshooting hydraulic systems and various valves (DCV valve, Proportional valve, Pressure Relief valve, Pressure reducing valve, Flow control valve, Gate valve, Pneumatics valve and actuator, etc.)• Overseeing… Show more CARBON AREA (Roding Shop, Anode Baking Furnace) & Mechanical Maintenance• Framing and managing preventive maintenance schedules for machinery and instruments, ensuring equipment reliability and meeting production targets within budget.• Monitoring, controlling, and troubleshooting hydraulic systems and various valves (DCV valve, Proportional valve, Pressure Relief valve, Pressure reducing valve, Flow control valve, Gate valve, Pneumatics valve and actuator, etc.)• Overseeing equipment maintenance in the Rodding Shop and Anode Baking Furnace (ABF), including power and free roller conveyors, Hot bath removal, induction furnace, Elevator, pull bar, impact crusher, hydraulic crusher, etc.• HEAT EXCHANGER: Engaging in shutting down various heat exchanger types, including floating head, U-tube, and fixed tube types, hydro testing, tube plugging, expanding, retubing, and plate type heat exchanger cleaning and seal replacement.• PUMPS: Working extensively with both centrifugal and reciprocating pumps, including single and multistage varieties, in checking and maintaining clearance.• Lubrications: Performing routine maintenance on lubrication reservoirs, ensuring cleanliness and optimal function. • Conducting annual inspections of suction filters and screens, replacing the filter and cleaning the screen as necessary. MILESTONES: 1) At the Anode baking furnace, the Pull bar Equipment Over travelling, resulting in the Drive Bearing, guide wheel, drive chain and equipment getting damaged, resulting in a long breakdown: By Keen observation Provided Mechanical limit switch in pull bar guide assembly prevents long break down and avoids Equipment damage.2) The idle roller conveyor shaft was secured with a frame by providing tapping on both sides and locked with fasteners So that during anode transfer, shat would not come out either side. Break down avoided by simple suggestion. Show less

• Worked as an Engineer, completing three projects with team members: Continuous Tandem Cold Roll Mill (CRM) 50mm Cold Plate Shear Cutting Machine includes Crop and Divide Shear. Reheating Furnace, cold straightening machines• Developed purchase orders for materials in alignment with project schedules, managed purchase requisitions and ensured adequate stock levels at store locations to prevent shortages. • Analyzed drawing specifications and method statements for activity… Show more • Worked as an Engineer, completing three projects with team members: Continuous Tandem Cold Roll Mill (CRM) 50mm Cold Plate Shear Cutting Machine includes Crop and Divide Shear. Reheating Furnace, cold straightening machines• Developed purchase orders for materials in alignment with project schedules, managed purchase requisitions and ensured adequate stock levels at store locations to prevent shortages. • Analyzed drawing specifications and method statements for activity network scheduling. • Additionally, served as a Hydraulics Maintenance Engineer and steered crop, divide, slitting shear M/C, and mechanical maintenance.• Strategically planned and executed preventive maintenance schedules for diverse machinery and instruments, enhancing machine uptime and equipment reliability.• Proactively identified and resolved areas of obstruction and breakdowns, employing troubleshooting tools to rectify equipment issues swiftly.• Ensured proper manpower deployment and inventory control, maintaining stringent discipline and high levels of housekeeping on the shop floor. • Managed maintenance activities for various equipment, including centrifugal pumps, hydraulic pumps, heat exchangers, valves, gearboxes, and more.Maintenance of Hydraulic and Lubrication Systems in Digital Reheating Furnace, Cold Plate Shear M/C.• Monitored maintenance and troubleshooting activities for various mechanical and hydraulic equipment, including hydraulic pumps, high-pressure system leaks, heavy-capacity gearboxes, utility equipment, and Electric Overhead Travelling (EOT) cranes. • Implemented preventive maintenance schedules and adhered to lubrication schedules for hydraulic and lubrication systems of plant equipment.• Maintained checklists for maintenance duties, inspected static and rotating equipment, and responded promptly to breakdown jobs.• Developed shutdown schedules, maintained equipment logs, and ensured the availability of spare parts. Show less