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A seasoned structural analysis leader with 20+ years in research, defense and commercial product development:-Proven ability to technically lead engineers, to consistently meet customer deadlines, develop innovative designs, and satisfy industry and military requirements. -Significant expertise in loads development, nonlinear structural analysis, fatigue and fracture, Part 25/33 compliance, signal processing, solid mechanics, structural dynamics, and advanced composites. -Experienced working on ICBMs, commercial aircraft, turbofan jet engines, military aircraft, ballistic testing, and modeling high strain rate events. Overall, I thrive on solving difficult problems and mentoring junior engineers to become future leaders. I fundamentally believe in the statement, "Without engineering, science is just philosophy."
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Sr Staff Chief EngineerNorthrop Grumman Jun 2024 - PresentFalls Church, Va, Us -
Technical FellowNorthrop Grumman Mar 2023 - Jun 2024Falls Church, Va, Us1) Establish Sentinel Criticality Management across the Program2) Lead Trade Study Evaluation of Missile Support System 3) Lead Ground Support Equipment Structural Analysis Handbook-10+ Analysts -
Senior Staff Engineer-Structural Analysis (Eng Vi)Northrop Grumman Feb 2022 - Mar 2023Falls Church, Va, UsHorizontal integration lead of structural analysis across Sentinel (GBSD) program:1) Technical Chair of the Strategic Deterrent Systems Division Structural Analysis Technical Council2) Technical Chair of the Sentinel Fracture Control Board3) Lead Reviewer of 30+ Component Analyses-technical review of detailed components, mentoring of junior engineers, development of review process/action item closure4) Individual Contributor: detailed analysis of Launch Equipment, Aerospace Vehicle Equipment (AVE) -
Staff Engineer (Eng V)Northrop Grumman Aug 2020 - Feb 2022Falls Church, Va, UsStructural analysis lead of Missile Support System for Sentinel (GBSD) ICBM:1) Developed detailed ANSYS and ABAQUS models for static and transient events2) Developed Matlab scripts for highly transient events3) Led launch equipment structural analysis working groups -
Associate FacultyUniversity Of Phoenix Jan 2009 - Aug 2021Phoenix, Az, UsTaught the following:QNT/561-MBA course on statistics and applied business researchQNT/275-Statistics for Decision MakingQNT/351-Quantitative Analysis for Business ResearchRES/351-Business Research StrategiesMath 212-Finite MathematicsMath 216/216-Quantitative Reasoning I/IIMath 217/218-StatisticsMath 219-College AlgebraMath 220-College Algebra IIMath 221-Discrete Math for Information TechnologyMath 233-StatisticsHUM 114-Critical Thinking -
Staff Engineer (Eng Vi)Honeywell Aerospace Mar 2019 - Aug 20201) Performed as Principal contributor on loads generation and evaluation for the Legacy 450/500 programs-Developed from scratch Matlab scripts, generated Nastran modeling, and presented over 30 technical reviews to suppliers, customers and chief engineers. -Wrote over 60 technical engineering reports to support the program.2) Led 6-member team that addressed gaps in engineering efficiency and software tool enhancement, resulting in over $750K engineering cost-saving. -Improved robustness of bolted joint software to include random pattern configurations-Designed and integrated an ANSYS and fatigue engine graphical user interface-Developed prototype tool for handling Sustained Engine Imbalance loads
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Principal Product Design Engineer (Eng V)Honeywell Aerospace Feb 2017 - Mar 20191) Performed detailed finite element analysis across range of products and mentored 5-6 junior engineers, leading to 8 internal criteria, guidelines, and practices across Honeywell engine product line.2) Led 5-member team on a structural health monitoring project of an innovative trans cowl thrust reverser.3) Identified critical stress locations for strain gauge mapping, digital image correlation, and displacement measurements for Part 25 development tests.-Developed novel random vibration approach for sparse number of sensors under restricted budget constraints.
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Senior Engineer (Eng Iv)Honeywell Aerospace Feb 2015 - Feb 20171) Performed and presented more than 20+ detailed structural analysis of metallic components using hand calculations and finite element analysis.2) Conducted high and low cycle fatigue and fracture evaluation of legacy designs for product sustainment and MRB.
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Engineer IiiHoneywell Aerospace Feb 2013 - Feb 20151) Reviewed multiple 1,000+ page supplier analyses of static strength, fatigue, damage tolerant, and dynamic analysis of turbo fan jet thrust reversers.2)Presented more than 15 design reviews of detailed structural analysis of metallic and composite components using hand calculations and finite element analysis.3) Conducted fatigue and fracture evaluation of legacy designs for product sustainment and MRB.
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Aerospace Research Engineer (Eng Ii/Iii)Army Research Laboratory May 2009 - Mar 20131) Developed innovative structural health monitoring approaches for metallic and composite components, under ballistic and harsh vibratory environments, resulting in over 40 technical publications.2) Constructed numerical simulations and conducted experimental testing of unmanned rotorcraft vehicles (URV) under operating and extreme maneuvers.3) Developed 3D numerical simulations, and experimental work of understanding wave propagation throughout periodic lattices under high velocity impact and high amplitude harmonic loads
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PresidentAyerospace Solutions Llc. Jan 2012 - Jan 2013Software development
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Structural/ Loads Analyst (Eng I)Technical Data Analysis, Inc. May 2007 - Aug 20071) Developed FEM validation of legacy Ground Vibration Test (GVT) data using MSC/Nastran for the C-130J Military Aircraft. Analytical model captured first 8 of 11 normal modes to within 3% of the measured data.2) Co-Authored GVT correlation report submitted to Navy.3) Verified shear, bending, and torsion loads for legacy data load cases to within 8%, incorporating the entire loads development process:-Developed FEM validation using MSC/Nastran-Utilized ZAERO software to generate aero-elastic results-Resolved loads into shear, bending and torsion loads at discrete points along the aircraft
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Design Analyst Engineer/Structural Analyst (Eng I)Rocky Mountain Composites Inc. Feb 2005 - Aug 2007Us1) Provided FEM analysis and layup design of a 90% Composite Commercial Turbo-Fan Jet Airplane (Spectrum 33) for the following components using NE/Nastran, Solid Works, and Working Model:2) Flutter Analysis: Built Stiffness Matrix for Ground Vibration Testing for the Wing, Vertical Tail, and Horizontal Tail3) Co-Analyzed Predator B Composite V-Tail (military unmanned air-vehicle) to successfully withstand ultimate load of 5700 lbf by NE/Nastran Analysis.4) Optimized design of composite Waste and Water Tanks for Boeing 787 Commercial Jet by a 10% weight reduction using NE/Nastran Analysis:5) Performed Preliminary Thermal/ Heat Transfer Steady-State and Transient Analysis for Composite Airframe using FAA sponsored THERMOD T.A.A..-Beta. -
Advanced Composite Isotruss Graduate Research AssistantBrigham Young University Jan 2003 - May 2005Provo, Ut, Us1) Aerodynamic and hydrodynamic testing of composite lattice structures.2) Development of automating the manufacturing of carbon-epoxy tape hand layups.3) 100s of hours performing hand layups on soft bladder mandrels.
James Ayers Skills
James Ayers Education Details
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Georgia Institute Of TechnologyAerospace Engineering -
Brigham Young UniversityMechanical Engineering -
Brigham Young UniversityMechanical Engineering
Frequently Asked Questions about James Ayers
What company does James Ayers work for?
James Ayers works for Northrop Grumman
What is James Ayers's role at the current company?
James Ayers's current role is Chief Engineer at Northrop Grumman.
What is James Ayers's email address?
James Ayers's email address is jt****@****ail.com
What schools did James Ayers attend?
James Ayers attended Georgia Institute Of Technology, Brigham Young University, Brigham Young University.
What skills is James Ayers known for?
James Ayers has skills like Finite Element Analysis, Aerospace, Engineering, Solidworks, Leadership, Testing, Ansys, Analysis, Matlab, Nastran, Ls Dyna.
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