Vice President Operations
Ashland, Ohio
Selected to lead Operations and held P&L responsibility including strategy, logistics, procurement / global sourcing, inventory, and fastener production. Supported $47 million in revenue, $8.8 million in inventory; managed 5 distribution centers with 100 employees. Reported to President.• Engaged 100% of employees in developing a cost reduction strategy with specific ‘mission critical’ initiatives.• Increased production efficiencies 20%, reduced WIP inventory 50%, and achieved on time delivery of 98% through implementation of a visual management system in fastener production facility.• Improved operating income 130% over 4 years reducing costs in outsourcing, logistics, and production.• Decreased DOH inventory 32% in 3 years with focus on core fastener product offerings, developing lean manufacturing cells, reducing lead times, improving forecasting, and eliminating obsolete inventory. • Cut fastener paint costs 60% by implementing automated paint production line.• Improved Customer Service including quality, safety, delivery, and production through a “tiger team,” training, restructured processes, and open feedback. Used Gemba boards throughout the facilities with hourly updates.