Jason Ayers Email and Phone Number
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Jason Ayers personal email
CAREER SUMMARY:Self directed and motivated Engineer with 23 years of diversified expertise in all aspects of engineering. Proven abilities in Design, Development and Engineering of body sheet metal and plastic components, Warranty, Reliability, Quality and Project / Program Management.Specialties: Product Engineering: Sheet Metal, Plastic & Convertible SystemsWarranty Analysis, Root Cause Analysis & Corrective ActionInternational Project & Program ManagementTrim & Paint System Equipment InstallationCAD Designer AutoCAD & Catia (2D & 3D): BIW & Plastic ComponentsTool & Fixture DesignManufacturing Processing: Sheet Metal & Trim Chassis Final Assembly SystemsManagement of Suppliers & VendorsExtensive vehicle build expertise: concept through launch phasesTechnical Writing
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Quality Assurance And Manufacturing Project ManagerAuto Warehousing Company, Inc. Oct 2024 - PresentTacoma, Wa, Us
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Manufacturing Engineering Launch Manager - Wl General AssemblyStellantis Dec 2021 - Nov 2024Amsterdam, Nl•Responsible WL GA tooling and program launch•Accountable for tool design, build, installation, equipment start-up and launch support activities •Responsible for program financial budget •Management of Tooling Supervisors and Tooling engineers -
Manufacturing General Assembly Tooling SupervisorStellantis Feb 2019 - Dec 2021Amsterdam, Nl•Responsible for Chassis, Final, Certification and 9190 tooling areas.•Responsible for tool design, build, installation, equipment start-up and launch support activities •Tooling Engineer supervision.
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Manufacturing Tool Process EngineerFca Fiat Chrysler Automobiles Mar 2009 - Feb 2019London, England, Gb•Tool Process Engineer for BIW, Paint and TCF components for Baltimore, Venezuela and Egypt.•Lead manufacturing engineer for Baltimore Transformation Center – VM ProMaster City.• Responsible for water test equipment and process for VM ProMaster City.• Financial responsibilities include: interaction with FCA purchasing, bid package creation, supplier technical capability reviews, investment evaluation, PSAP requisitions and PO follow-up.•Manage and procure purchase service manpower resources for the department.•Implemented large scale body sealing conveyor line and process responsible for in Venezuela. -
Technical WriterSelf Employed Nov 2008 - Mar 2009•Technical Writing•Sales Brochures•White Papers
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Customer Satisfaction EngineerChrysler Jan 2008 - Nov 2008London, England, Gb•“Warranty Swat Team Member” – Hand picked by Senior Management for this assignment.•Reduced customer buy backs, resulted in saving $2M for the corporation.•Led problem solving and corrective action activities, resulted in a quality improvement of 20% in one year.•Analyzed warranty data to spot emerging Customer Quality Concerns, resulted in savings of $10 per vehicle. •Developed 12 repair procedure manuals for dealer network to correct quality issues in the field. •Instructed repair training sessions at Dealerships and Business Centers for 1500 people throughout the Nation.•Performed “Hands on Repairs” for 67 Customer vehicles in the field.
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Exterior Product Release EngineerChrysler Nov 2005 - Nov 2008London, England, Gb•Designed, Engineered and developed prototype and post production phases of inside and outside mirrors, roof racks, wiper systems and nameplate exterior components.•Provided “Lean Manufacturing” activities to reduce assembly time and improve production process.•Executed product cost reduction activities, resulting in a savings of $250,000 - $ 400,000 per year.•Led program team to ensure all cost, performance and specifications were met and under target.•Developed, executed and analyzed environmental and durability test reports.•Led root cause analysis and corrective action activities at assembly plants and supplier facilities.•Directed product quality assurance activities (PPAP, PSO and APQP) with suppliers and assembly plants.
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Program ManagerDecoma Oct 2003 - Nov 2005Aurora, Ontario, Ca•Managed and launched exterior trim programs of $45M in sales.•Obtained $10M of new exterior trim business. •Worked with customer to resolve open financial issues, recovered $2.5M in unpaid program costs.•Provided Program Management for 4 internal manufacturing divisions. •Scheduled program milestones and reinforced deadlines. •Facilitated advanced quality and process sign off activities with customers and internal divisions.•Followed TS1469 and QS9000 quality control procedures.•Monitored internal divisions to ensure that all quality gates were completed and on time. -
Exterior Product Release EngineerChrysler 2002 - 2003London, England, Gb•Designed, Engineered and developed prototype and post production phases of roof rack systems.•Provided “Lean Manufacturing” input to assembly plants to reduce assembly time and improve the process.•Executed product cost reduction activities, resulting in a savings of $150,000 - $ 300,000 per year.•Provided launch engineering support to assembly plants, during body launch.•Performed root cause analysis and corrective action activities during body build phases.•Developed and executed durability test plans and reports.•Directed suppliers to execute APQP, PPAP and PSO quality activities.•Analyzed and signed off dimensional data to resolve body and component build issues.•Interfaced with internal departments and suppliers to resolve program roadblocks.
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Body (Sheet Metal) And Wrangler Soft Top Product Release EngineerChrysler 1997 - 2002London, England, Gb•Designed, Engineered and developed front-end sheet metal, dash and other body components.•Provided launch engineering support to assembly and stamping plants, during body launch.•Performed root cause analysis and corrective action activities during body build phases.•Interfaced with suppliers to execute APQP, PPAP and PSO quality activities.•Provided analysis of dimensional data to resolve body build issues.•“Jeep Million Dollar Contest Finalist” - Developed new top material that reduced wind noise 50%.•Lead engineer and facilitator of the Wrangler Customer Operating Tips Video.•Reduced Soft Top warranty by 53% through frequent supplier interface and warranty reviews.
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Manufacturing EngineerMayflower Vehicle Systems 1996 - 1997•Performed dimensional root cause analysis and corrective action activities on product and assembly tooling.•Maintained product library and distributed data to suppliers.
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Body (Sheet Metal) Process And Tool DesignerDct - Detroit Center Tool 1994 - 1996•Developed robot and sheet metal component manufacturing process simulations utilizing RobCAD.•Designed automated welding system tooling and material handling operations in CATIA & RobCAD.
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Body Process Designer And DetailerWisne Design 1991 - 1994•Developed robot and sheet metal component manufacturing process simulations utilizing RobCAD.•Project Manager for sheet metal assembly system plant installation drawings.•Created plant layouts for vehicle assembly systems.•Developed work cell and machine layouts for plant assembly systems.•Designed and detailed sheet metal assembly system layouts in AutoCAD.•Implemented and instructed AutoCAD 2D and 3D training classes for 60 employees.
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Draftsman And Process DesignerModern Engineering 1989 - 1991Us•Designed and detailed automated welding assembly system tooling components.•Developed manufacturing processes for sheet metal assemblies.
Jason Ayers Skills
Jason Ayers Education Details
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Walsh CollegeBusiness Administration -
Schoolcraft CollegeApplied Science - Cad Mechanical Design
Frequently Asked Questions about Jason Ayers
What company does Jason Ayers work for?
Jason Ayers works for Auto Warehousing Company, Inc.
What is Jason Ayers's role at the current company?
Jason Ayers's current role is Quality Assurance and Manufacturing Project Manager.
What is Jason Ayers's email address?
Jason Ayers's email address is ja****@****.rr.com
What schools did Jason Ayers attend?
Jason Ayers attended Walsh College, Schoolcraft College.
What are some of Jason Ayers's interests?
Jason Ayers has interest in Skiing, Flying, Jeep Off Roading, Mountain Biking, Jude Fundraising.
What skills is Jason Ayers known for?
Jason Ayers has skills like Automotive, Ppap, Root Cause Analysis, Apqp, Lean Manufacturing, Continuous Improvement, Manufacturing Engineering, Catia, Dfmea, Sheet Metal, Program Management, Fmea.
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