* Design of turn-key high efficiency AC-DC and DC-DC power supplies.* Creation of documentation to allow for internal and external customers to assemble power supplies.* Creation of sheet metal assemblies, chassis, and individual components.* Creation of fixtures and jigs to aid in the assembly of power supplies on a mass scale.

• Designed custom air handler units, exhaust fans, mushroom fans, return fans, and cooling tower upgrades using fans with EC motor technology (Ziehl-Abegg, Rosenberg, EBM-Papst, etc.) for new and retrofit installations.• Designed air handler units incorporating aluminum extrusion, fan sections, filter sections, coil sections, access sections, UV lamp sections, drain pans, dampers, view portals, sheet metal panels, and doors when required.• Sized and designed steam distribution coils, heat recovery coils, hot water coils, chilled water coils, and evaporator coils based on CFM, face velocity, fin face size, rows, circuitry, and required output temperatures.• Identified and procured all raw materials and finished goods required to build all custom and retrofit units.• Mentored and taught lower level personnel all necessary skills, programs, and technical info required to design, size, produce, and assemble custom components and fan coil units.• Lead company thru UL certification of air handler units and exhaust fans.• Lead company thru US trademark acceptance.

• Creation of custom lighting fixtures for commercial and residential customers using LED technologies (Xicato, Bridgelux, etc.).• Creation of new assemblies, machines components, sheet metal enclosures, extruded metal shapes, and thermal heat sinks.• Creation of submittal drawings for customer approval and FRO (for record only) changes.• Responsible for generation of assembly BOMs, new custom machine and sheet metal components, detailed drawings, assembly instructions, and installation instructions.• Managed engineering document and revision control.

• Company lead on new project initiatives for 2nd generation implantable medical device including component and assembly design and integration including, titanium shell, plastic retainers, battery, header, helical antenna, IS-1 Bore ring block and tip block, radiopaque tags, feedthrough, PCB, PWB, vibration motors, motor boot, PCB connectors, flex circuit.• Company lead on new project initiatives for SubQ implantable bi-polar lead including polyurethane extrusion, ring and tip contacts, tip seal, ring seal, dual filar coil, ETFE coated coil, suture sleeves, • Company lead for acquiring wash, pack, and sterilization services including qualification of sterilization process, Tyvek lid and tray design, Ethylene Oxide indicators, and tray nesting fixturing.• Creation of part specifications, manufacturing process specifications, tool specifications, fixtures, device master records, component and assembly drawings, bill of materials, schematics, artwork, tool qualification plans and reports, process qualification plans and reports, test specifications, final acceptance activities, receiving and handling instructions, and hardware requirements specifications.

• Design and development of custom PVC and aluminum extrusion profiles for new residential and commercial refrigerators, and wine cooler doors.• Developed Lean manufacturing processes / Kaizen Events to increase efficiency in manufacturing and production facility.

• Design and development of water saving chinaware fixtures.• Inventor of 1/8 GPF urinal using fluidic technology (US Patent No: 8,387,171).• Project manager of multi-million dollar projects using stage gate process, (idea, concept, tooling, production) using Six-Sigma Techniques and tools (ex: DFMEA (Design for Failure Modes Effects Analysis), CTQ’s (Critical to Quality parameters), Weibel Analysis – Life Expectancy, etc.• Qualified alternate vendor for pressure pod technology which led to $1 million year savings - 2006