Leading Engineering, Prodution & Supply Chain Stratagy for an efficient operations.

Developing Machines & Projects for Product Handling. (FMCG/Pharma/Agro)Cost Optimization of projectsMechanical and Electrical team lead for internal projectsHelping team for critical pointsHelping Solution Design team for maturing mechanical hardware solutionsBOM load procedure developmentPDM access green belt project leadConcurrent engineering process flow chart for projectsGuiding Mechanical design for critical projects Getting requirement from Customer / Sales to understand need of market and accordingly propose plan to management team for hardware development Team handling throughout development phase

Pharma Serialization Projects Mechanical DesignReviewing of documents like Functional Specification, Solution Engineering document, Design soecificationPre design meetings and concept design presentation in 3D and 2DOEM finalization, LLI load in SAP with risk assessment from stake holderGive time estimation for project in terms of hours Design/ Develop technology transfer projectsCarton handling high speed machines 400 ppmBottle handling high speed machines 350 ppmVision calculation as per module size matrix sizePeer review of projects.Present Mechanical design to all stake holder, project technician, assemblers, vendors to get points from past complaints and scope of improvement.Customer site visit for handling critical dimensions for project.

Track & Trace Solution Implementation (Pharma/FMCG/Agrochemical/Cosmetics)Global Digitization/Supply chain/Production transparency using Cameras/ Product Handling Machines/ Customized integration with OEMSolution/Sales Engineering- Estimation & DeliveryEngineering Visit- Solution finalization- Mechanical/Electrical/Validation/Configuration Delivery- Testing/FAT/SAT- Customer SupportSolution Standardization--> Supplier Development --> Lead Time & Cost SavingTeam ManagementGetting all information related to project from customer like Product matrix, line speed, Scenarios, serialization scope, aggregation scope, product future aspects, Russia/ US/ Europe requirement/ GS1 / GMPURS response (Meeting with customer Sales and PM to understand requirements)Customer site VisitMake budgetary Quote and solution overview documentMeeting with Sales and Management for best prices to offerAfter PO make all documents align and plan to deliver projectsPrioritize with PM and all internal teamsMake Solution Engineering documentValidation Strategy- FS, DS, Trace matrix, Access level, AlarmsPresent Document to team in and get all Deliverable.Support all teams - Mechanical, Electrical, Software configuration, Validation, IT, Project technician for all expectations from projectsPresent final plans to customer and get approval on documents.Support throughout the projectFAT handlingRequirement handling that were not defined in initial phase of project Update and approval all documents throughout changes and share updated one with customer.Planning with PMO for monthly and Quarterly targets.

R& D TEAM Machine DevelopmentWinder Unit, Rope Winder, Calculation for machine designSAP, BOM, SOP, CATALOGUER & D on performance of machine for different yarn.Solidworks, Draftsight, More then 1000 parts assembly optimization to work in Solidworks using Subassembly approach to avoid crash and make assembly files easy to use for colleagues for other concepts and machines.PDM Flowchart development within team100+ Mechanical Design teamPmeumatic drawings for machinesVendor devepments and visits to allign understanding of componentsHands on experience on assembing parts prototype testing.Handling Customer complaints.Working with German Counsultant to develop machines.Customer complaint handeling

Product Handling, SPMAutomation for man power reductionEnd of line automated solutions. Using Solidworks 3D, Detail Design, Development of parts from suppliers, Sheetmetal, Selection of Motors Gear Box, Pneumatic selection, Reverse Engineering of Machines and optimization.2D drawing, 3D Assembly Concepts finalization with customerManufacturing drawing

Tool Design and Development.Using VMC/ CNC TURING, Wire Cut, EDM Conventional Machines/ CNC planning for Designed tool / Fixture / Gauges/ Design of custom Dies/ tools/ Gauge/ Jigs/ FixtureReverse EngineeringGD & T, Manufacturing Drawing, Process drawingProcess Planning as per machines availability VMC planning for Productionhandling Quality complaintsImplimenting Good Manufacturing Practice

FMCG SPM DESIGNLOW COST AUTOMATIONEND OF LINE SOLUTIONSDELTA ROBOT (THREE AXIS PICK AND PLACE)Underwater Cheese transfer ConveyorCheese Press machine Pneumatic SPMPlastic/ Paper tray pressing machineSingulation/ Gating mechanism on ConveyorRotary Ring Pick and place automationCalculation of Motor/ Gearbox/ PulleySelection of Pneumatuc componentsCustomer HandlingFATSATSupplier DevelopmentSolidworks 2D and 3DVideos for Concepts

CAD CAM AND CNC MACHINING HANDS ON TRAININGVMC machineSolidworksAutocadCatiaProEUGMaster CAM

Projects Training module setup on dexterity training & to determine air and water consumption per cowl & remediesWork closely with Cowl assembly line to measure scope of improvement in cycle time