Jay Malatkar Email & Phone Number

United States

Southfield, Michigan, US

• Responsible for leading interface and internal teams for engineering design development, change control, technical issue resolution and program engineering deliverables
• Lead 3D model reviews, print drafting targets, monitor component selection and new component management
• Develop and execute vehicle build coverage and lead engineering design and quality issue troubleshooting
• Lead design and process validation and regularly meet with peers and customers to brainstorm and create requirements from scratch
• Perform engineering design reviews, component management and print drafting
• Participate in feature development and product/vehicle reviews and failure mode analysis

Farmington Hills, MI, US

• Responsible for providing expertise and technical leadership in the design of systems involving momentum, energy and mass transport, specially vehicle system and under hood flow and thermal scenarios
• Proposed robust and efficient thermal design solutions through vehicle and component level CFD simulations
• Enhanced skills to support advanced architecture development team with aerothermal CFD simulations
• Successfully carried out CFD based DOE simulations to optimize the greenhouses and underbody design in conjunction with hard point requirements during early concept phase of architecture development
• Drove parallel design projects across multiple architecture types (Truck, SUV) to guide vehicle integration teams
• Led DFM-intended design development at early concept phases through DOE simulations/ validation studies

Wrentham, MA, US

• Responsible for planning, analyzing and developing mechanical designs for projects focusing on precision parts
• Validated functional design by correlation of 1-D flow models and 3-D CFD predictions with experimental data
• Conducted requirements analysis in order to evaluate design feasibility and determine project specifications
• Developed gas jet designs for dual benefits of purging and convective cooling of critical surfaces using CFD analysis
• Consulted with customers to evaluate interface needs and the operational requirements of the overall system
• Designed ancillary flow and thermal devices such as restrictors, perforated diffusers, guide vanes and heat shields

• Conducted analysis and design of engine components for earthmoving equipment products, with focus on thermal analysis of exhaust after treatment components to manage heat loads for cooling systems
• Performed system and component level design, requirements management, concurrent product design (CPPD), Advanced Product Quality Planning (APQP) and validation planning to regulate product quality
• Conducted spray and thermal analysis, including Urea Spray Modeling using DPM, optimizing spray parameters and recommending ideal spray injection design to customer groups
• Performed CFD exhaust backpressure analysis in FLUENT to predict and correlate with experimental data
• Tested and validated different turbulence models for relevant application to various flow scenarios

Rolling Meadows, Illinois, US

• Utilized analytical techniques to design injectors and simulate liquid sprays within engine after treatment systems
• Evaluate engine exhaust system requirements and heat transfer details of liquid injectors to improve parameters
• Assess after treatment substrate characteristics and uniformity performance parameters using analysis codes
• Mastered 2D/3D modeling in CATIA, ANSA and SOLIDWORKS, generating quality meshes in GAMBIT and TGRID
• Performed modular and component level CFD analysis of parts using FLUENT and built detailed analysis reports
• Worked closely with Design Engineers to conform to quality specifications and meeting aggressive schedules

Master’S Degree, Mechanical Engineering

Bachelor Of Science, Mechanical Engineering