Sr Director (Vp) Operations
CurrentALIGN Precision is a global manufacturing company providing ultra-high precision machined components and assemblies in the semiconductor, DoD, medical device, and automotive markets from 1 facility in the US, with over 180 employees and total sales of $63.3M USD (FY23).Key Responsibilities and Accomplishments:•Full P&L responsibilities managing 5 direct and +132 indirect reports.•Responsible for the growth Operations, Production, Facilities, and safety•Improved GP by 6% (22% to 28%)•Realigned major manufacturing processes to increase revenue from $33.6M to $63.3M•Working with accounting department to improve data capture, analysis, and reporting of all kpis to corporate•Leading transformation of organization from a Make to Order job shop to mixed model manufacturing•Utilizing LEAN tools to improve capacity an average of 100%•Increased throughput of top five revenue lines 234%•Expanding company footprint to increase capacity additional 40%•Improved On Time Delivery from 32% to >85%•Recertifed Operations in ISO 9001•Technical resource on all metal forming (casting, extrusion, press, cut, melt/pour), joining, finish operations•SME on all welding, automation, injection molding, additive manufacturing, test, operations matters•Develop and lead the introduction of LEAN transformation including a GEMBA ACADEMY•Introduced Senior Leadership HOSHIN Planning Policy Deployment•Initiated 5s, and Visual Controls with daily/weekly/monthly reporting•Utilizing TWI (Training within Industry) tools to facilitate rapid training of new hires•Developed partnership with local schools and universities to relaunch state recognized toolmaker apprentice program•Working with HR to develop employee retention, development and succession programs•Leading relaunch of Epicor ERP, MRP, and MES•Improved PM Program increasing OEE 40%•Launched TPM, SMED, Poka-Yoke increasing OEE an additional 25%•Grew 2nd shift to improve capacity 75% reduced overtime from >40% to <10%