Jaya Kumar Email & Phone Number

Bengaluru, Karnataka, India

• Inspection and Calibrationo Overseeing in-process inspection, calibration, and CMM inspection to ensure adherence to quality standards.o Prepared work instructions for internal calibration, CMM inspection, and in-process inspections.o Prepared acceptance criteria for instruments and gauges• New Product Development (NPD)o Actively participating in cross-functional team discussions for NPD part process design, providing valuable feedback to the production team post-inspection.o Submitting PPAP documents (PFD, CP, PFMEA, SPC, MSA, etc.,) for new product launches.• Training and Developmento Conducting training sessions for line inspectors on inspection processes and drawing interpretation including GD & T.o Managing and developing a team of quality professionals, allocating tasks and ensuring effective performance.• Root Cause Analysis and Continuous Improvemento Conducting root cause analysis for recurring issues, implementing timely corrective and preventive actions (CAPA) to eliminate gaps.o Analyzing customer complaints and ensuring timely closure of issues in the customer portal&8D.o Identified opportunities for process improvements, enhancing product quality and reducing waste.• Auditing and Complianceo Supporting internal audit processes, managing assigned actions to drive continuous improvement and close non-conformities.o Maintaining compliance with ISO 9001:2015 and ISO 22163-2023 quality management standards, ensuring all documentation is up to date.• Data Management and Reportingo Submitting quality department data for management information system (MIS) reviews on weekly basis.o Providing management with data on rejections and the cost of poor quality, facilitating informed decision-making.• Process Optimizationo Conducting audits of manufacturing process parameters, ensuring deviations were promptly corrected.o Reduced regular inspection times by implementing poka-yoke, gauges, and fixtures.

Bengaluru, Karnataka, India

• Conducted thorough inspections of precision manufactured products to ensure compliance with industry standards and specifications.• Prepared materials for testing and coordinated with external laboratories to facilitate comprehensive material testing.• Verified material test certificates to ensure accuracy and compliance with regulatory requirements.• Collaborated with production teams to identify and resolve quality issues, enhancing overall product reliability.• Prepared detailed inspection reports and documentation to support quality management processes.• Assisted in the implementation of quality control protocols, contributing to continuous improvement initiatives.

Bangalore

o Conduct supplier audits and assessments to evaluate potential suppliers' quality systems, processes, and capabilities.o Review supplier performance data and establish criteria for supplier selection based on quality standards, cost, and delivery capabilities. o Work closely with suppliers to develop and improve their quality systems and processes.o Provide technical guidance and support to suppliers to ensure compliance with product specifications, industry standards, and customer requirements.o Coordinate and lead corrective actions for NC's found during audits or inspections. o Monitor supplier performance and quality metrics (e.g., PPM, defect rates) to ensure continuous improvement.o Collaborate with suppliers to implement quality improvement plans and corrective/preventive actions (CAPA).o Perform root cause analysis for recurring quality issues and facilitate problem-solving efforts with suppliers. o Preparation and submission of (PPAP) documentation for new or modified parts.o Review supplier validation data and ensure it aligns with product specifications and quality standards.o Review non-conformance reports (NCRs) for incoming materials, analyzing defects and working with suppliers to resolve quality issues.o Ensure that the incoming quality inspections align with customer requirements. o Investigate and manage supplier quality issues related to non-conforming materials or products.o Coordinate and track CAPA with suppliers to ensure timely resolution of quality concerns.o Ensure root cause analysis is performed and corrective actions are effective in preventing recurrence. o Track supplier performance against established metrics & report findings to management.o Work closely with product development teams to ensure suppliers can meet product quality requirements for new or modified products.

Bengaluru Area, India

• NPD Documentation: Prepare and review New Product Development (NPD) documentation to ensure compliance with established quality standards.• PPAP Submissions: Prepare, review, and submit Production Part Approval Process (PPAP) documentation to customers, ensuring full compliance with their quality requirements.• Customer Communication: Facilitate clear communication between production teams and customers regarding PPAP submissions and any quality-related issues.• 8D Report Management: Manage the 8D report process for customer complaints, ensuring comprehensive root cause analysis and implementation of effective corrective actions.• CAPA Process: Identify internal quality issues and initiate Corrective and Preventive Actions (CAPA), tracking the effectiveness of implemented measures.• COPQ Data Analysis: Collect and analyze Cost of Poor Quality (COPQ) data, preparing monthly reports to senior management and identifying trends for quality improvement.• Quality Documentation Management: Maintain, update, and ensure accessibility of quality-related documentation in line with industry standards.• Training & Development: Train new quality inspectors on inspection techniques, standards, and documentation practices; develop and deliver training materials for ongoing education.• Audit Facilitation: Prepare for and support customer audits (system, process, firewall) by ensuring all required documentation is available and compliant.• Product Quality Verification: Conduct dock audits to ensure product quality before shipment, coordinating with inspection teams to meet daily dispatch targets.• Continuous Improvement: Actively participate in continuous improvement initiatives to enhance product quality and operational efficiency, driving a culture of best practices.

Bengaluru Area, India

• Production Support: Assist in daily production tasks, including machine setup, material handling, and monitoring production processes. • Quality Control: Perform basic quality checks on raw materials, in-process items, and finished goods to ensure compliance with standards. • Inventory Management: Help track inventory levels, organize materials, and ensure proper storage in the warehouse or production area. • Documentation: Maintain accurate records of production output, quality checks, and inventory updates. • Safety & Compliance: Follow safety protocols and ensure adherence to safety guidelines in the manufacturing environment. • Maintenance Assistance: Support routine machine maintenance, cleaning, and minor adjustments to ensure smooth production operations. • Team Collaboration: Work with production teams to meet daily targets, report any issues, and contribute to process improvement efforts.• Dispatch Support: Assist in packaging, labeling, and preparing products for shipment according to customer specifications.• Learning & Development: Actively engage in training to enhance skills in manufacturing processes & quality control.

Bachelor Of Engineering - Be, Aerospace, Aeronautical And Astronautical Engineering, First

Activities and Societies: Cricket

Bachelor'S Degree, Aeronautical, First