Jayaraj K Email & Phone Number

Chennai, Tamil Nadu, India

Related work experience-IProjects:-Serial life projects for ECM-Engine Cooling system & HVAC System delivery project for Kwid-(XBA, I2MC),Triber (RBC), Kiger (HBC) & Magnite (PY1B) [Naturally aspirated and Turbo variants]Project Description:- 1)Design and development Efficient ECM-Engine Cooling & HVAC system components through Technical and commercial discussions with Supplier, 2)Prepared QCT (Quality, Cost and Timeline) for all Cooling & HVAC System Module and Non-module parts for Management reporting during all milestones for approvals,3)Supporting build activities and resolved the Issues, Managing Engineering design changes, PPAP Process to validate the Quality concern, worked in field quality concern analysis for displacement, Vibration & Noise concern with the help of RCA tools Like 8D report, FTA & Fishbone techniques, 4)Worked CRLI & 3-3-3 Cost reduction through VAVE activities with the help of cost reduction pillars for all ECM-Engine cooling system and HVAC components Like Benchmarking, Material challenge, Right sizing, Deep localization activity,5)Tear Down & Benchmarking activities of various competitive products and study for new ideas generation and cost optimization & Implementation for the new development projects,6)Worked new development vehicles like XBA MY24, RBC PH-2 & HBC/PY1B MY24 for both Reno & Nissan.Roles & Responsibilities:-1)Design and development of ECM- Engine Cooling and HVAC systems, Module and Non module Components such as Expansion tank, Air guide, Condenser, Compressor Radiator, FMS-Fan, Motor, Shroud, Intercooler, Cooling hoses along with AC pipes. 2)I have been achieved the Milestone requirements-Like-CF-VPC-CO-TGA-VC-PT-PPC-MA-SOP,3)Prepared DT sheets for cooling system & HVAC components as per the Framing note -->To be continuedTools used:-Catia V6 & NPDM & UG NX,[Lup QC & PRO], One TD, E-Clem, Signe, JIRA, SA@R, ANPQP, G2B, TCE, Matsub & A2Mac and One VAL Validation. 1D thermal simulation and CAE methodologies.

Chennai, Tamil Nadu, India

Related work experience-IIProjects:- Nissan- Vehicle integration & Packaging and Vehicle Architecture projects [GFS-Remote engineering delivery projects for P13A, B13B, EV and B02E E–Power Vehicles.Position:- Team leaderProject Description:-1) To study the Existing vehicle which is Conventional engine and the Conventional engine is replaced with 3 Cylinder Hybrid engine for the same platform,2) Vehicle Layout & Packaging study for Manufacturing and Assembly Feasibility study for engine Bay.3) Support activities for other regions vehicle like, P13A, B13B, EV and B02E E–Power Vehicles.Roles & Responsibilities1) Layout study for Front and Rear brakes System, Fuel system, HVAC & Cooling system along with AC pipes for Feasibility and necessary modification to carry out with considering clearance with surrounding parts 2) Layout & Packaging study & Evaluate the specifications for manufacturing &Assembly Feasibility for engine Bay3) Responsible for Creating Cocoon data’s for various surrounding components for space availability and ensure clash & Clearance CAD Step verification & issues managed4) Layout study for Existing & New Tire envelop for Normal Straight Normal inner Outer conditions with BIW surrounding components, 5) [DMDR] Digital mockup & design review study for Engine Bay surrounding components.6) Interaction with Cross-functional teams and customer for the feasibility verification & Conformation,7) Process, Quality check and review, Responsible on deliverable.8) Bench marking & Reverse Engineering Activities of competitive products & Implementation for the new development projects.9) Clearance checklist and comparison of parts with various Standard competitive Products,10) Attend the CFT team Meeting and Review meeting to conclude the feasibility of Layout considering the minimum and Max clearance with surrounding parts.Tools used:- UG NX & Space vision

Chennai, Tamil Nadu, India

Related work experience-IIIProjects:-CHASSIS Components Delivery projects Like [Axle Member link & Front & Rear Braking System] For Renault local project like-(B02A-R, L02B-R, K2 Plot form vehicles. For Nissan Global projects like (L12J, L53H, V& Next-V, FR Plot form.Project Description:-1)Design and development of Chassis Components like Axle & Member link and Front & Rear braking system2)Prepared QCT (Quality, Cost and Timeline) for all Axle & member link & Braking system components for Management reporting during all milestones for approvals3)Build support for Brake system deliverables and resolved the Issues, Managing Engineering design changes, PPAP Process to validate the Quality concern, worked in field quality concern analysis with the help of RCA tools Like 8D report, FTA & Fishbone techniques and Support all engineering test & production builds by working with plant team4)Worked CRLI & 3-3-3 Cost reduction pilot through VAVE activities with the help of cost reduction pillars for all Front and Rear braking system components Like Benchmarking, Material challenge, Right sizing, Deep localization activity5)Tear down & Benchmarking activities of various competitive products and study for new ideas generation and cost optimization & Implementation for the new development projects,Roles & Responsibilities:-1)Design request by NTC (Nissan Technical Centre-Japan)2)Design & Development of Brake system components like (Brake Booster, TMC,ABS,ESP, Caliper, Drum brake, Disc Brake, brake tubes, brake hoses, Parking brake cable & pedals and splash guard) for current & new program3)Prepared DT sheets for Front & Rear braking system components as per the Framing note for reporting management during Upstream and Design Phase 4)Prepared and floated RFQ Files to supplier, technical review with supplier and evaluation,-->To be continuedTools used:- Catia V6 & NPDM Team center PLM & UG NX simulation & Space vision ,DMDR,G2B & TCE,IDEAS

Chennai, Tamil Nadu, India

Related work experience-IVProjects:-1) Renault CHASSIS- Local Delivery projects Like [Axle Member link, Front and Rear Brakes, Wheels & Tyres, Steering and Front and rear Suspension system, Exhaust design, PKB cable & ABS Sensor, 2)We have developed Small segment vehicle components in 2011 Similar to Maruti Alto,Project Description:-1] Worked on Design & Development of Automobile Chassis assembly Components.2] Developed Small segment vehicle components in 2011 Similar to Maruti Alto,3] Designed and developed chassis components like [Front & Rear Braking System, Front & Rear Suspension Systems, Steering System, Wheels & Tire, Axle Member link, Exhaust design, PKB cable & ABS Sensor]Roles & Responsibilities:-1] Review the Design concepts, Modeling, and drafting of complex assembly parts in Catia V5 software.2] Carryover parts implementation for lower end vehicle components & review the clearance checklist and comparison of parts with various suppliers data,3] Concept development and Layout design study for chassis assy components and Design verification.4] Interacted with Suppliers on Design related activities through 2D, 3D, BOM and testing requirements DVP finalization and managed technical Commercial discussions with Supplier and with the help of quality tool (DFMEA), 5] Attend the CFT and Design review meeting along with CAE team to finalize the New development projects and Prepared QCDP& confirmation with CVE along with project management team,6] Bench marking & Reverse Engineering Activities of competitive products. Initiated Prototype and sample parts testing and part Level &Vehicle level validations –Performance & Durability,7] Worked towards resolution of field complaints and worked closely with plant teams,8] Delivered as per RNDS & NEM standard on ongoing projects for each project with 100% OTD,Tools used:-Catia V5 & NPDM

Master Of Technology - Mtech, 6.99 Gpa

Master Diploma In Cadd

MASTER DIPLOMA Studied in Cad Center Mylapore-Chennai, Modeling software :- Catia V6 & NPDM, NX I-Deas 5, UG NX& ,Solid Works, Solid Edge.

Bachelor Of Engineering - Be, 7.4 Gpa

7.4 Gpa