Jay Rodgers

Jay Rodgers Email and Phone Number

North American Manager of Lean Production Systems at Wegmann Automotive USASAP S/4HANA Super User @ Wegmann Automotive USA
murfreesboro, tennessee, united states
Jay Rodgers's Location
Nashville Metropolitan Area, United States
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About Jay Rodgers

Jay Rodgers 615-203-9598Manage Lean Systems Implementation and Sustainability at all North American facilities. Owner of key efficiency metrics OEE/PPH. Toyota Production System implementation. Accountable for Kaizen Improvement, KATA and other lean activities driving efficiency improvements. Manage four Lean Leaders and one Lean Manager. Management and implementation of extensive corporate standard work and best practices project. Implementation of Qualification Matrix pay-for-skills program. Coach Value Stream Managers in Lean Principles. Mentor Value Stream lean leaders in applying the Wegmann Automotive Production System lean principles. Manage Value Stream Process Engineers and Quality Engineers in Green Belt projects. Lead concurrent OEE improvement projects through Kaizen workshops and lean process design in 11 departments. Implemented an employee Idea System across all departments that has generated more than 1500 ideas in the past year. Accepted ideas are tracked to completion. Employee idea system has enabled employee driven efficiency improvements and waste reduction. Complete redesign of manufacturing production OEE tracking system to pull directly from AS400 ERP into MS Excel Dashboards. Development of a KPI tracking system for global metric report cards. Improved plant-wide 5S audit score from 42% to 82% in first year. Contributed to >10% OEE improvement YOY in three consecutive years.Specialties: Leadership, Change Management, Operations/Engineering Management, Production Management, Six Sigma Black Belt, Business Manager, Value Stream Analysis, Visual Mangement, 5S, Standard Work, DMAICS, Project Management,Statistical Data Analysis, Organizational Methods, Design of Experiments, Root Cause Analysis, Training Material Development, Effective Communicator / Presenter, MS Excel Dashboard Expert. Budgeting and Planning.

Jay Rodgers's Current Company Details
Wegmann Automotive USA

Wegmann Automotive Usa

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North American Manager of Lean Production Systems at Wegmann Automotive USASAP S/4HANA Super User
murfreesboro, tennessee, united states
Employees:
121
Jay Rodgers Work Experience Details
  • Wegmann Automotive Usa
    North American Manager Lean Production Systems
    Wegmann Automotive Usa Jan 2017 - Present
    Murfreesboro, Tennessee
    Manage Lean Systems Implementation and Sustainability at all North American facilities. Owner of key efficiency metrics OEE/PPH. Accountable for Kaizen Improvement and other lean activities driving efficiency improvements. Manage four Lean Leaders and one Lean Manager. Management and implementation of extensive corporate standard work and best practices project. Implementation of Qualification Matrix pay-for-skills program.Wildly successful Go-Live transition from AS400 to SAP S/4HANA. Data validation of well over 1000 BOM’s and Routings. Owner/creator of all Packing Instructions and Packing Determinations. Designed and implemented all SAP workflow processes in manufacturing. Developed training materials and strategy for Go-Live. Project Manager of integration of SAP with Barcom WMS. Management of post Go-Live refinements to SAP processes.
  • Wegmann Automotive Usa
    Lean Production Systems Manager
    Wegmann Automotive Usa Apr 2015 - Present
    Murfreesboro
    WAPS (Wegmann Automotive Production System ) Continuous Improvement Manager.
  • Accurate Energetic Systems, Llc
    Engineering Manager
    Accurate Energetic Systems, Llc Aug 2014 - May 2015
    Greater Nashville Area, Tn
    Engineering and Program/Project management for Commercial and DoD Explosive design and manufacturing while maintaining safety and compliance in all areas. Responsible for Continuous Improvement Management across five manufacturing facilities as-well-as business and maintenance groups. Supervise engineering department.
  • Accurate Energetic Systems, Llc
    Interim Safety Director
    Accurate Energetic Systems, Llc Apr 2014 - Aug 2014
    Greater Nashville Area, Tn
    Due to unexpected events here at AES, I was named Interim Safety Director on April 17,2014. My career in the explosives industry and past Safety and Compliance Manager position made this an obvious choice.
  • Accurate Energetic Systems
    Production Manager
    Accurate Energetic Systems Oct 2013 - Apr 2014
    Bucksnort, Tennessee, Usa
    Responsible for all manufacture of Commercial and DOD Explosive Products. Management of five facilities producing bulk powdered explosives, explosive pellets, Linear Shape Charges, pressed explosive blocks and explosive assemblies as well as commercial cast boosters for the mining industry. Manage workforce of 88 manufacturing employees and 5 Supervisors. Responsible for implementation of Lean Principles across all levels of the organization. Absolutely intent on maintaining a safe and secure workplace. Working toward six sigma quality across all product lines while increasing productivity and efficiency. Fully accountable to senior management for Safety, Regulatory Compliance, Quality and Profitability.
  • Accurate Energetic Systems
    Project Portfolio Manager
    Accurate Energetic Systems Jan 2011 - Sep 2013
    Mcewen, Tennessee
    Responsible for all project tracking and guidance. Team Leader over a diverse portfolio of Defense Production Programs, Infrastructure Improvements and Lean projects. Working closely with Project and Program Managers to track progress, plan activities and facilitate resolution of conflicts in scheduling. Communicate project performance to Senior Leadership as-well-as Corporate Vision to all levels of the organization.
  • Orica Usa, Inc.
    Process Improvement Black Belt
    Orica Usa, Inc. Jan 2010 - Aug 2010
    Lean Six Sigma Black Belt and Change Management Facilitator. Black Belt Manager through full plant shutdown and restart. Project management of three concurrent, critical improvement projects. All 3 projects were successful on the first Pilot. Annual savings projected at $1.5M. Demonstrated leadership through Kaizen and Brainstorming events to gain a step change improvement in safety. Led team of engineers, operators and supervisors to redesign all manufacturing stations. Reduced hazardous work-in-process by 72%. Required by Regulation. Balanced and optimized production process to produce 57% improvement in productivity. Completed redesign of material flow to comply with explosive quantity restrictions.
  • Orica Usa, Inc.
    Business Process Improvement Specialist
    Orica Usa, Inc. Oct 2008 - Jan 2010
    Facilitator of BPI Efficiency Brainstorming events at 14 Orica USA locations throughout the US. Provided Lean Six Sigma awareness training to 16 Orica USA locations. Managed blasting services projects to completion. Developed blast performance and financial analysis tool for Orica management and customer use. Trained Orica USA managers and directors in use of Financial Analysis Tool. Prepared documentation and training materials for use by customer. Successfully led regulatory approval meeting with subject matter experts and MSHA officials. Participation on highly successful team project to shorten cycle time of DMAIC projects with the goal of increasing the annual efficiency gains. Extensive use of SAP for financial and data analysis.
  • Orica Usa, Inc
    Business Manager
    Orica Usa, Inc Jun 2006 - Sep 2008
    Managed all business aspects of an $8.5M quarry services and distribution site with 25 employees. Financial accountability with RONA based monthly reporting. Scheduled 4 field service work crews and allocated equipment for up to 24 delivery jobs per day. Managed all aspects of extensive safety and blaster technical training program. Conducted training for both Orica staff and customers. Accountable for $450K in inventory management at 3 storage locations. Produced outstanding improvements in explosive regulatory compliance. Improved inventory turns by 36%.
  • St. Lawrence Explosives Corporation
    Safety And Compliance Manager
    St. Lawrence Explosives Corporation Jan 2003 - May 2006
    Created a new Safety and Compliance Culture while working as a member of the Senior Management Team. Closely interacted with all levels, from senior managers to hourly employees. Responsible for all customer and regulator safety and compliance communication. Implemented the Dyno Nobel safety program across all St. Lawrence business units. Developed and implemented a corporate policy for regulatory compliance to post-911 standards. Managed change at New York storage facilities following complete management turnover. Developed comprehensive compliance training materials and conducted training. Interfaced with ATF, MSHA, Fed EPA, DOT, Railroad DOT, State DEC / DEP to resolve problems to assure future compliance. Worked closely with Manufacturing Manager and Site Managers to improve site security, safety and efficiency. Created and implemented a DOT Roadside Inspection incentive program to promote violation-free inspections. This program will allow St. Lawrence Explosives to qualify for the USDOT Safety Permit at its renewal date. Investigated and reported on any incidents at manufacturing and service locations. Represented corporation at incident reviews with service customer sites.
  • St. Lawrence Explosives Corporation
    Technical Manager
    St. Lawrence Explosives Corporation Oct 2000 - Dec 2003
    Technical training of St. Lawrence Explosives Corporation field force including blasters and laborers. Spot-Check adherence to St. Lawrence Explosives Corporation, Technical Standard Operating Procedures at quarry, mine and construction work sites. Tested and introduced new explosive products developed by St. Lawrence Explosives Corporation and its suppliers. Assisted in technical matters as needed with Hall Explosives. Trained customer base in the safe handling of explosive products as well as other general safety matters. Performed technical services in support of shot service crews as requested.
  • The Ensign-Bickford Company
    Project Manager, Advanced Systems Research Group
    The Ensign-Bickford Company Jan 1999 - Sep 2000
    Managed design of complex research projects and field studies to identify and quantify downstream benefits of advanced blasting products and technologies. Managed technical and business relationships with mining operations as well as suppliers of technology-based products and services. Advised and consulted sales and marketing management on issues pertaining to mine productivity and value stream analysis. Represent the company at technical conferences, customer presentations and contract negotiations. Published 3 technical papers. Designed and completed study to safely replace initiation systems at a major US copper mine. Awarded EBI Presidents Award for the successful conception and execution a major research effort to investigate the performance of explosive products in decked blasting applications. Conceived and initiated research effort to determine the influence of burden and rockmass condition on timing selection for fragmentation optimization and / or vibration control.
  • The Ensign-Bickford Company
    Project Manager, Electronic Detonator Testing Program
    The Ensign-Bickford Company Jun 1996 - Jan 1999
    Developed a detailed program plan for a major project designed to document the effect of electronic initiation systems on quarry productivity. Coordinated and scheduled manpower required for completion of the project. Organized field instrumentation activities and data recording / archival for all test blasts in the project. Coordinated analysis of data following study and prepared report of findings. Presented findings to corporate management and technology partners. Performed Blast Diagnostics and Explosive Engineering in support of sales force with detailed reports. Conducted Mine Productivity and Optimization research. Developed a spreadsheet model of mine operating costs and value-chain, which accepted user equipment operating costs and consumable costs. The model identified production bottlenecks and provided data on the cost of bottlenecks. Trained company representatives in the use of blast measurement equipment.

Jay Rodgers Skills

Six Sigma Process Improvement Continuous Improvement Engineering Lean Manufacturing Manufacturing Project Management Business Process Improvement Program Management Operations Management Management Change Management Mining Leadership Analysis Project Planning Strategic Planning Contract Negotiation Training Cross Functional Team Leadership Process Engineering Value Stream Mapping Root Cause Analysis Kaizen Maintenance Management Business Strategy Team Leadership Engineering Management Manufacturing Operations Management Dmaic Quality Management Contract Management Safety Management Systems Data Analysis Coal R&d Factory Gold Process Scheduler Mineral Exploration Operational Excellence

Jay Rodgers Education Details

Frequently Asked Questions about Jay Rodgers

What company does Jay Rodgers work for?

Jay Rodgers works for Wegmann Automotive Usa

What is Jay Rodgers's role at the current company?

Jay Rodgers's current role is North American Manager of Lean Production Systems at Wegmann Automotive USASAP S/4HANA Super User.

What is Jay Rodgers's email address?

Jay Rodgers's email address is ja****@****ail.com

What is Jay Rodgers's direct phone number?

Jay Rodgers's direct phone number is +161520*****

What schools did Jay Rodgers attend?

Jay Rodgers attended Clarion University Of Pennsylvania, Clarion University Of Pennsylvania.

What are some of Jay Rodgers's interests?

Jay Rodgers has interest in Social Services, Economic Empowerment, Education, Poverty Alleviation, Disaster And Humanitarian Relief.

What skills is Jay Rodgers known for?

Jay Rodgers has skills like Six Sigma, Process Improvement, Continuous Improvement, Engineering, Lean Manufacturing, Manufacturing, Project Management, Business Process Improvement, Program Management, Operations Management, Management, Change Management.

Who are Jay Rodgers's colleagues?

Jay Rodgers's colleagues are Nicole Haydn, Ramona Spang, Matthias Keidel, Bartosz Sochański, Ruben Bailo Pérez, Philipp Wachsmann, Łukasz Demel.

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