Joshua Cunningham Email and Phone Number
Joshua Cunningham work email
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Joshua Cunningham personal email
Making things move is my passion.Brushed and brushless motors of all topologies. Vector control (FOC - Field Oriented Control, DTC - Direct Torque Control), Model Reference Control, and other advanced control techniques.Internal combustion control - spark ignition. MAS/MAF, Speed-Densitiy, Alpha-N based controls.Multi-gear/speed solutions. Heavy-duty two and three speed EV transmissions and e-axles.
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Principal Lead Of PowertrainTerraline Aug 2024 - PresentFremont, Ca, UsPrincipal Lead of PowertrainOversee and manage Terraline’s Powertrain resources, ensuring alignment with development schedules, budgets, and management expectations, while serving as a key representative for all vehicle powertrain initiatives. -
Owner/EngineerRogue Tuning, Inc. Jun 2009 - PresentFounded Rogue Tuning, a high-performance hardware and software development company for the Porsche 944, and 944 Turbo automobile.● Reverse-Engineered the engine control computer from a Porsche 944/911. ● Rewrote the firmware for the Porsche 944 engine management allowing the usage of different sensors, and increased functionality.● Wrote time critical interrupt-driven operating system in assembly. ● Designed multiple PCBs to include real-time decryption equipment and time critical automotive solid-state ignition coil control.● Developed products from concept to delivery for improving the Porsche 944 engine performance and safety.● Responsible for all customer tech support and sales interaction.
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Senior Controls EngineerExro Technologies Inc. Oct 2022 - Aug 2024Calgary, Alberta, CaLead Inverter Controls EngineerGuided the Controls group in developing advanced motor control solutions utilizing Exro's innovative open-winding motor and inverter topology for primary mover on-highway applications.● Architectural Innovation: Led major architectural overhauls to address safe-shutdown requirements, innovating methods that integrated and streamlined the entire derating and safety system. ● Intellectual Property: Pioneered Exro’s first software patent, enhancing inverter reliability through novel techniques.● Functional Safety (FuSa) Leadership: Served as the internal FuSa advisor, introducing redundant measurement systems and rationality checks to bolster safety. ● Toolchain Migration: Spearheaded the transition from Ansys SCADE to MATLAB/Simulink, re-architecting the control software for enhanced performance and scalability.● Innovative Proposals: Conceptualized and proposed a proof-of-concept control scheme for on-board charging using the Exro inverter and motor.● Knowledge Documentation: Authored the majority of Exro’s internal white papers, meticulously documenting the Controls team’s innovations, designs, and methodologies in Mathcad.● Mentorship & Development: Mentored engineers at various levels, setting an example that facilitated their professional growth and readiness for career advancement. -
Inverter Controls Senior SpecialistNikola Motor Company Sep 2020 - Oct 2022Phoenix, Arizona, UsLead Engineer responsible for development of a high-voltage (800v), high-power (600kW) inverter drive system. Intended usage in class-8 heavy-duty trucks.● Designed a variable-frequency iFOC control in Simulink for a high-speed interior permanent magnet synchronous (IPM) motor.● Developed SiC MOSFET & Si IGBT junction temperature and loss model heavily used for module selection on the new inverter design.● Directed base-software-team (BSW) effort in setting up inverter software scheduler architecture; including loop timing, ADC & Resolver read timing, PWM generation – both continuous and discontinuous patterns.● Investigated multiple dyno manufactures, selected, and procured a 600+ kW, 1250Nm, 14krpm dynameter.● Worked with industry leader to develop a custom DC-Link capacitor and DC-bus plates to achieve <25nH of stray inductance (IGBT module + DC bus + DC-Link Cap).● Internal consultant for Nikola-FPT JV 2-speed e-Axle project; built physics-accurate shift-timing and vehicle performance simulations.● Submitted a novel two-motor control algorithm for patent. -
Senior Staff Engineer - InverterEthium By Econtrols Jul 2019 - Jul 2020Principal Software Engineer responsible for research & development of Field Oriented Control for a low-voltage (24-48v) inverter drive system. Intended usage in forklifts and lift trucks.● Designed a unified FOC control method for multiple motor topologies, including AC induction (ACIM), surface permanent magnet synchronous (SPM), interior permanent magnet synchronous (IPM), and wound-rotor synchronous (WRSM).● Designed MOSFET junction temperature prediction model to aid inverter thermal design requirements, and real-time inverter thermal limiting.● Designed open-loop scalar control (Volts/Hz) for automatic motor parameter identification functionality.● Built simulation of the inverter power-stage to provide MOSFET switch dead-time requirements, DC bus ripple rms voltage and current, DC-link capacitor sizing, and capacitor technology required. -
Senior Inverter Software EngineerUqm Technologies, Inc. Jun 2014 - Jul 2019Longmont, Co, UsPrimary motor control software engineer responsible for pushing the state-of-the-art of UQM brushless AC traction motor and inverter drive systems.● Developed and implemented Safety-Critical vector-control (FOC) software for 20 – 250kW three-phase permanent magnet synchronous motor traction systems.● Designed and implemented variable PWM frequency functionality to improve inverter efficiency and losses. As a result, the UQM traction system stall time improved from <1s to ∞ (motor stator temp limited).● Designed and implemented inverter IGBT Junction temperature prediction safety function, which realized a 5x reduction in the required IGBT temperature safety margin, allowing for higher inverter power output while improving reliability.● Improved existing motor control firmware, realizing an 18% reduction in executable size, and a 31% improvement in executable loop iteration time.● Conducted vehicle integration, testing and calibration in the USA, United Kingdom, China, and India.● Technical lead for two-speed transmission embedded controller software design, implementation, testing, integration, and calibration.● Frequently interacted with electrical hardware, e-magnetics, and motor groups developing next-generation traction systems.● Mentored UQM Software Engineer I and Software Engineer intern, provided scope of duties/ work, and reviewed progress/results. -
Psyop Team LeaderUs Army Oct 1999 - Jan 2009Arlington, Virginia, UsManaged a highly trained Special Operations team in Iraq and Afghanistan conflicts.● Responsible for the serviceability and maintenance of equipment in excess of $500,000.● Supervised the implementation and construction of multiple public works contracts worth over $2,000,000.● Identified target audience specific marketing, including radio broadcast and newspaper with a weekly distribution of 20,000 papers.● Gathered marketing metrics, performed analysis and trend identification on the effectiveness of US Army programs.● Advised high-level officers on implementation of strategic goals and missions.
Joshua Cunningham Skills
Joshua Cunningham Education Details
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University Of Colorado BoulderElectrical & Computer Engineering
Frequently Asked Questions about Joshua Cunningham
What company does Joshua Cunningham work for?
Joshua Cunningham works for Terraline
What is Joshua Cunningham's role at the current company?
Joshua Cunningham's current role is Principal Lead of Powertrain at Terraline Trucks.
What is Joshua Cunningham's email address?
Joshua Cunningham's email address is jo****@****tor.com
What schools did Joshua Cunningham attend?
Joshua Cunningham attended University Of Colorado Boulder.
What are some of Joshua Cunningham's interests?
Joshua Cunningham has interest in Anything Performance Automotive, Other Mountain Activities, Or Motorcycling, Snowboarding, Woodworking, Especially With Reclaimed Wood Projects.
What skills is Joshua Cunningham known for?
Joshua Cunningham has skills like Embedded Systems, Firmware, Software Engineering, Matlab, Hardware, Research, Pcb Design, Embedded Software, Eclipse, Customer Service, Management, Computer Hardware.
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