Jeff Gerhardt Email and Phone Number
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Proven plant, operations and continuous improvement leader with over 20 years of experience building and leading high performance teams in metal fabrication, precision machining, additive manufacturing, welding, painting and assembly operations. Demonstrated continuous improvement success in medical device, job shop, aerospace and machine building industries within union and non-union environments. Recognized for delivering record revenue year over year. Best known for interpersonal skills, collaboration and connecting with all levels of the business to achieve exceptional results.Specialties: Metal Fabrication • Precision Machining • Additive Manufacturing • Medical Device • Regulatory Compliance/Quality: FDA, ISO 13485, GMP • Lean / Continuous Principles • SMED / Setup Reduction • Employee Development • Policy Deployment • Process Improvements and Standardization • Project Management • Safety Compliance • KanBan / Pull Systems / Supermarket Implementation • Inventory Management • CI/Kaizen Student of Shingujitsu Consulting • Welding • Assembly • Union / Labor Relations • Toyota Production System • Coaching/Feedback
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Vice President Of ManufacturingPost Glover Resistors Aug 2018 - PresentErlanger, Ky, Us
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Plant ManagerRotex Global, Llc Mar 2014 - Jul 2018Cincinnati, Ohio, UsDirected all plant operations which included fabrication, welding, painting, assembly and shipping.• Built, developed and coached team that delivered record breaking revenue, $130 million, $135 million and $144 million during first two and fourth years of plant management.• Improved plant operations through implementation of continuous improvement activities, including problem solving techniques (Plan, Do, Check, Act).• Reduced downtime 35% during machine assembly through implementation of kitting process.• Increased productivity 60% on screen assembly line that generated additional $1.4 million of revenue through line optimization and layout improvements.• Improved productivity 20% on panel assembly line through takt time and process improvements. -
Manufacturing Shop Operations ManagerGe Aviation Jan 2013 - Mar 2014Cincinnati, Oh, UsOversaw safety, quality, cost and delivery operations at Additive Development Center. Included functions CAD, DMLS, machining, purchasing, shipping and maintenance. • Team member for Morris Technologies integration into GE Aviation.• Implemented 5s to improve housekeeping and enhance customer experience.• Reduced process engineering time 50% by eliminating waste and improving effectiveness.• Improve on time delivery from 32% to 75% through concept of ‘teaming.’Morris Technologies acquired by GE Aviationhttp://www.geaviation.com/press/other/other_20121120.html -
Plant ManagerMorris Technologies Dec 2011 - Dec 2013Fremont, California, UsPlant management responsiblities.Morris Technologies aquired by GE Aviation. See press release:http://www.geaviation.com/press/other/other_20121120.html -
Operations DirectorHill-Rom Jan 2010 - Oct 2011Chicago, Il, UsOperations Director (2010 to 2011)Directed safety, quality, cost and delivery activities for independent demand assembly, healthcare furniture, remanufacturing and service store operations. Provided leadership, coaching and feedback to engineering, supervision and purchasing staff. Responsible for 98 exempt, nonexempt and hourly associates. Managed North American service part fulfillment that is responsible for over $35 million of revenue.• Reduced service store part inventory $1.9 million and increased inventory turns 52% through supply chain improvements.• Implemented ‘build to ship’ in furniture operation to reduce finished goods inventory by $1.2 million.• Reduced service store orders not shipped same day from 16% to 2% through shift alignment and layout. -
Value Stream Team DirectorHill-Rom 2008 - 2010Chicago, Il, UsValue Stream Team Director (2008 to 2010)Managed the safety, quality, cost and delivery for Affinity bed, 100 Low bed, LTC bed and Healthcare Furniture products representing $65 million in revenue. Managed a cross function team of design, manufacturing, sourcing, and quality resources to reduce product cost and improve quality from welding to final assembly process.• Led Affinity weld and assembly departments to 14 months of injury free work.• Reduced product cost of Affinity bed 12% through product redesign part simplification/consolidation. • Improved quality on Affinity bed 25% through collaboration with assembly team members, design engineering and suppliers.• Lowered department overhead costs and created additional floor space by consolidating two separate bed production lines into one production line.
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Production Manager - Metal FabricationHill-Rom 2000 - 2008Chicago, Il, UsProduction Manager – Metal Fabrication (2000 to 2008)Oversaw safety, quality, cost and delivery functions in the metal fabrication department (machining and metal forming). Effectively set and control department budget of $6.5 million. Directed three shifts consisting of 118 production personnel and a 12 person management team consisting of engineering, supervision and scheduling. Ensured on time delivery of parts to internal customers in a fast paced production environment with sales exceeding $400 million.• Improved recordable frequency rate from 17 to 0 over three years by creating a zero accident culture.• Reduced the cost of outsourced parts from $1.4 million to $0.4 million by creating in house capacity.• Lowered department overtime from 16% to 3.5% through operational efficiency improvements.• Exceeded policy deployment goals using PDCA techniques.
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Senior Manufacturing EngineerHill-Rom 1996 - 2000Chicago, Il, UsSenior Manufacturing Engineer (1996 to 2000)Provided daily manufacturing engineering support for fabrication department consisting of cnc lathes, screw machines, tube cutters, saws, drill presses, punch and turret presses, brake presses, lasers, sanding and tumbling equipment.
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Advanced Systems EngineerHill-Rom 1992 - 1996Chicago, Il, Us
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Cnc ProgrammerHill-Rom 1985 - 1992Chicago, Il, Us
Jeff Gerhardt Skills
Jeff Gerhardt Education Details
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Xavier UniversityBusiness -
Cincinnati State Technical And Community CollegeAssociate Degree In Manufacturing Technology
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William Henry Harrison High School
Frequently Asked Questions about Jeff Gerhardt
What company does Jeff Gerhardt work for?
Jeff Gerhardt works for Post Glover Resistors
What is Jeff Gerhardt's role at the current company?
Jeff Gerhardt's current role is Vice President of Manufacturing at Post Glover Resistors.
What is Jeff Gerhardt's email address?
Jeff Gerhardt's email address is je****@****own.com
What is Jeff Gerhardt's direct phone number?
Jeff Gerhardt's direct phone number is (513)-541*****
What schools did Jeff Gerhardt attend?
Jeff Gerhardt attended Xavier University, Cincinnati State Technical And Community College, William Henry Harrison High School.
What are some of Jeff Gerhardt's interests?
Jeff Gerhardt has interest in Infancia, Fishing, Coaching Youth Sports.
What skills is Jeff Gerhardt known for?
Jeff Gerhardt has skills like Coaching, Mentoring, Metal Fabrication, Assembly, Smed, 5s, Lean Manufacturing, Microsoft Office, Operations Management, Toyota Production System, Medical Devices, Cost Reduction.
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