Chief Operating Officer
Asheville, North Carolina Area
Led Plant Production, Engineering, R&D, Quality, Safety, Purchasing for manufacturer of commercial roofing construction products The business was sold in 2012 and is currently dba OMG EdgeSystems.Engineered operational turnaround of imperiled company, heavily dependent on soon-to-expire royalty revenue stream to stay solvent. Catalyzed process and program improvements across all divisions. P&L accountability; managed 46 reports; directed COGS and operational budgets. Led/managed every department. Began as VP of Sales & Marketing for precision sheet metal products, a new division struggling with poor margins and siphoning focus and resources away from core legacy business. Shut down minimally profitable $1.5MM division and retrenched entire operation around core architectural brand and engineering competencies. Increased market share, sales revenues, channel partnerships and margins. Segued into production and engineering leadership role. Hired additional engineers and improved product development and manufacturing processes, operational efficiencies, quality standards and delivery benchmarks. Prime Operational Results:- Reduced product development process time from >1 yr to 22 wks.- Improved on-time delivery from 85% to >98%.- Slashed customer complaints 26%.- Pared outbound freight costs ~40%.- Reduced direct labor 16% without layoffs.- Effected corporate-wide culture change, institutionalizing LEAN manufacturing principles and EDGE employee involvement system.- Led process to revise Corporate Purpose, Vision, Values and specify 30-year objectives.- Implemented Hoshin Planning/Deployment. - Created 1- and 5-year business plans.- Developed “Weekly Snapshot” report featuring key Production, Sales and Accounting metrics.- Achieved 100% employee EDGE participation since 2006 inception; fielded >1,400 ideas with 50% implementation rate.- Relocated manufacturing operation to larger facility without delays to customer commitments.