Supported the development of the propulsion system for an electric vertical take off aircraft (EVTOL) for the upcoming Urban Air Mobility market, with a focus on the CAD design of the HV battery design & complete system integration, HV wiring distribution, and rotor/gearbox/motor architectures.

• Lead architectural designer for the development of the preproduction and production versions of the Karma SC2 Hyper Car. Regularly collaborate with all engineering teams to create unique solutions to challenging requirements that incorporate the latest in electric vehicle technology and performance• Lead architectural designer for the concept Karma SC2 Hyper Car presented at the 2019 LA Auto Show. Responsible for developing the complete vehicle underbody CAD and supported the fabrication of the show vehicle within strict timing and budget• Lead architectural designer responsible for creating complete vehicle and powertrain-specific packaging studies for future vehicle platforms• Responsible for creating highly detailed HV battery decision matrix studies to support executive leadership investigations of new vehicle programs and how to standardize complicated component designs across multiple vehicle derivatives• Lead architectural designer for high-performance parallel hybrid powertrain retrofits into an existing production pickup trucks developed to minimize impacts to existing vehicle configuration and expand vehicle capabilities• Supported the CAD design development of the 2020 Karma Revero GT hybrid production powertrain components • Created and implemented several new packaging configurations to solve significant manufacturing and service issues that reduced component complexity, weight, assembly time, and cost• Created new CAD design proposals for new high voltage battery packs to reduce cost, weight, and manufacturing complexity in order to increase battery energy capacity, vehicle driving range and performance• Regularly created prototype designs of various pure electric and hybrid powertrain components to support mule and prototype vehicle builds. Also created all dyno test fixtures used for in-house vehicle testing.• Responsible for mechanical interface drawings for all powertrain components to ensure optimized designs & proper GD&T

• Primarily responsible for the CAD design and Design Release Engineer (DRE) roles for the procurement of the new front and rear fascias and exterior trim used on the relaunch of the 2017 Karma Revero luxury plug-in hybrid. • Implemented significant design changes from previous design (2012 Fisker Karma) to improve manufacturability, fit & finish, and durability of all new components while minimizing changes on adjacent parts and minimizing cost• Responsible for all technical documentation, manufacturing support, & project status reporting to senior management• Performed high –level design studies of structural architecture & component packaging for future vehicle studies including numerous HV battery designs, composite exterior panels, and multi-derivative vehicle platforms

• Lead Designer and Design Manager of commercial/military aircraft and spacecraft ducting components• Primary focus was on the preliminary development and management of 12 Design Engineers and Design Checkers to support the production design, development, manufacturing, test, and manufacturing of all components and completed assemblies for the NASA/Boeing Space Launch System (SLS) cryogenic fuel and oxidizer system• Responsible for ensuring complete definition of highly detailed CAD models and 2D drawings for human space flight components• Developed and maintained program scheduling for all design engineering activities to ensure dates that support critical path hardware deliveries to NASA for subsystem and vehicle ground testing• Overlooked and responsible for over 500 CAD models and 2D drawings for consistency, completeness, and integrity of all component and assembly designs• Performed tolerance studies to ensure all components perform as designed at worst-case tolerance conditions• Responsible for reporting daily to team members and program management to ensure effective communication and resolved all issues throughout the design and development process

• Supported the CAD design and development of the front end body structural components of the Fisker Atlantic plug-in hybrid for high volume production• Collaborated with various other engineering groups within the organization to develop all attachments required that ensured ease of assembly for manufacturing and service and reliably met strict production tolerance requirements• Managed top-level CAD assemblies with on-site and off-site engineering teams to ensure all components were in the latest configuration and that all major body modules were buildable per the existing manufacturing plant assembly process

• Mechanical designer for static and dynamic seals used in various industries including automotive, medican, and military/commercial aerospace using engineered plastic and elastomeric materials• Created new designs for custom applications utilizing compression/transfer molded, extruded, die cut, or machined manufacturing methods• Developed components from conductive elastomers for electromagnetic interference (EMI) and electrostatic discharge (ESD) applications• Managed document control for all company and customer engineering CAD and 2D drawings• Collaborated with sales, management, manufacturing, and quality departments for all engineering needs

• CAD designer of the Canadian CH-148 Cyclone Maritime helicopter main & tail rotor flight control system components (CNC machined parts, assemblies, forgings, and castings) with fly-by-air flight controls and automatic blade fold• Created highly detailed 2D drawings ranging from individual complex components to flight-critical master assembly drawings for all production and flight test aircraft• Collaborated with various departments throughout the organization (program management, machine shop, production line, ground/flight test, etc.) to ensure strict customer deadlines and milestones were met on program schedule• Also supported flight control systems for other military and commercial helicopters including the UH-60 Blackhawk, SH-60 Seahawk, CH-53E Super Stallion, S-92 Superhawk, & S-76 helicopters

• Performed engineering off-load work for Sikorsky Aircraft, working primarily on the UH-60 Blackhawk, SH-60 Seahawk, & S-92 Superhawk helicopters• Conducted structural analysis of the UH-60 Blackhawk legacy fleet to study fatigue cracking and propose improvements for future variants of the UH-60 & SH-60 aircraft• Created electrical harness and equipment installations for UH-60 Blackhawk, SH-60 Seahawk and S-92 Superhawk production aircraft