Jeff Wickham, P.E. Email & Phone Number

Flat Rock, Nc, Us

As a seasoned leader in medical device innovation, I orchestrate cross-functional teams comprising over 30 experts, steering them towards pioneering solutions within the mechanical engineering realm. From initial ideation to final design, I spearhead projects, emphasizing feasibility and robustness throughout. My role extends beyond mere oversight; I actively drive process optimization and troubleshoot issues, leveraging methodologies like DMAIC A3 to resolve sub-system challenges, particularly in robotic arm development.My commitment to excellence is evident in my advocacy for Design for Six Sigma (DFSS) principles. I mentor colleagues, nurturing their skills towards DFSS certifications, while also advocating for organizational structural improvements. Collaborating closely on root cause analyses, I ensure thorough integration of thermal effects into tolerance assessments, facilitating informed design modifications that bolster product functionality and reliability.Below are a few of my notable contributions:• Delivered cost-saving opportunity worth over $40M NPV, leading to a product that is ready for final testing and implementation.• Coached 35 colleagues to obtain DFSS Green Belt certifications while fostering culture of continuous improvement and robust design methodologies.• Engineered design improvements for a problematic motor, projected to save $250K annually.• Headed a 30-person team that provided resolutions for the highest-priority quality issue in the Surgical Robotics platform. Set the strategy, developed the team structure, removed roadblocks, coached team members, and resolved conflicts. Traced the issue to an elusive, three-way interaction between factors, solving a four-year-long mystery.• Guided two chief engineers and 20 sub-team engineers to identify and add 34 risks on next-gen surgical robot into risk register and assign suitable mitigation for each risk to minimize timeline delays and cost overruns in feasibility phase of project.

I specialize in designing and optimizing cutting-edge medical devices tailored for the demanding spine fusion market. My focus revolves around ensuring not only innovation but also robust product development coupled with stringent risk management protocols. Working seamlessly within cross-functional teams, I spearheaded the development of capability calculations and reliability models, all while meticulously crafting clear risk metrics for two high-profile projects. This collaborative effort ensures the delivery of top-notch solutions that meet the rigorous standards of the medical industry.Below are a few of my notable contributions:• Designed and demonstrated feasibility of novel product addressing significant market gap in MIS posterior cervical fusion, reinforcing company's competitive edge.• Eliminated critical surgical hazard by rolling out innovative adjustable drill guide to assure patient safety and surgical efficiency.• Secured intellectual property through generation of nine patents for spine implants and systems to protect and enhance company's market position.• Defined and improved large posterior spine fusion system's requirements with precision and established new benchmark for system design accuracy.• Launched new adjustable drill guide to enhance surgical precision and eliminate serious operational hazards by 100%.• Coached systems engineering to develop high-quality requirements and achieved fourfold improvement in system requirements accuracy.• Led expansion of DFSS program, training and certifying 32 new Black and Green Belts, contributing to culture of continuous improvement and rigorous design standards.

I spearheaded the research and development initiatives for cutting-edge medical devices, leveraging my expertise to elevate product performance and market competitiveness. Guiding the design and optimization processes, I tailored innovative solutions to address specific medical requirements, showcasing a profound grasp of intricate engineering principles. By implementing rigorous design methodologies and effective risk management strategies, I ensured compliance with regulatory standards while fostering a culture of excellence in product quality.My collaborative approach within cross-functional teams identified opportunities for improvement and innovation, paving the way for the successful launch of several high-impact projects. This collective effort not only drove advancements in medical technology but also solidified our position as leaders in the field, ultimately benefiting healthcare professionals and patients alike.Below are a few of my notable contributions:• Played pivotal role in driving continuous improvement initiatives to contribute to increased efficiency and effectiveness in a stent graft test lab.• Saved company $10,000 per test in control parts through targeted root cause analysis.• Eliminated top three failure modes in critical wound closure device and bolstered device reliability.• Achieved 96% reduction in test time for closure device by engineering new test method.

East Aurora, Ny, Us

Denver, Colorado, Us

B.S., Mechanical Engineering

Education record

Education record