Jerry Forbes

Jerry Forbes Email and Phone Number

Quality and Continuous Improvement Manager at Nippon Piston Ring of America, Inc. @
Jerry Forbes's Location
Louisville, Kentucky, United States, United States
Jerry Forbes's Contact Details

Jerry Forbes personal email

n/a
About Jerry Forbes

I am an innovative Six Sigma Master Black Belt quality executive with current Lean Six Sigma global implementation skills. Background Includes years of automotive manufacturing experience leading the implementation of the latest quality improvement initiatives at Ford and Suppliers globally. Utilize the following quality tools and methodologies: Six Sigma DMAIC, Lean, Minitab, Kaizen, APQP, DFMEA, PFMEA, Control Plan, SPC, Gage R&R, GD&T, 5S, KANBAN, Poke-Yoke, Is-Is Not, DOE, Shainin, and Deming, to drive improvements. Implemented and audited quality operating systems to achieve QS9000 and ISO 9002 certification at Ford Asia Greenfield Plants. Additional experiences include: product launches, supply chain, design, project engineering, production supervision, supplier site development, and manufacturing engineering management. My objective is to apply quality, manufacturing and proven team building knowledge for a Company driving to achieve customer excellence.

Jerry Forbes's Current Company Details
Nippon Piston Ring of America, Inc.

Nippon Piston Ring Of America, Inc.

Quality and Continuous Improvement Manager at Nippon Piston Ring of America, Inc.
Jerry Forbes Work Experience Details
  • Nippon Piston Ring Of America, Inc.
    Quality And Continuous Improvement Manager
    Nippon Piston Ring Of America, Inc. Jun 2017 - Present
    Bardstown, Kentucky, United States
    Apply quality innovation tools as needed but always keep it simple for ease of use in the organization. Drove quality management system improvements to achieve plant certification to IATF16949 ISO9001:2016 standard. Improved product quality success rates during 40% capacity expansion with Toyota, Ford, GM, and Nissan customers. Implemented plant wide scrap priority focus to identify root causes and drive down scrap costs.
  • Arvato Bertelsmann
    Sr. Quality And Continuous Improvement Manager
    Arvato Bertelsmann 2007 - Mar 2017
    Louisville, Kentucky
    Apply quality innovation tools as needed but always keep it simple for ease of use in the organization. Quality & Lean Manufacturing Manager positions in the Louisville Plant responsible for the Quality Management System and deploying Lean Six Sigma. Developed custom Champion and Greenbelt training materials for the Arvato Digital Services packaging business. Trained and certified 81 Champions and 32 Greenbelts in 6 Plants located in Kentucky, Wisconsin, North Carolina, Singapore, Hong Kong, and Hangzhou China. Mentored and coached Plant Steering teams, Champions and Greenbelts to drive project closure of 41 projects resulting in combined annualized saving of $5,611,576. Managed the Louisville Plant industrial engineering team and successful new product launches such as Microsoft WIN7 and Apple store.
  • Ford Motor Company
    Master Black Belt, Quality Mgr, +
    Ford Motor Company Aug 1978 - Mar 2007
    Rawsonville - Mi, Bedford - In, Dearborn-Mi, St. Louis - Mo, Louisville - Ky
    Held various Manufacturing and Quality Management positions in Ford: • Purchasing Supplier Quality Manager at St. Louis and Louisville Assembly Plants. Responsible for driving supplier improvements from launch through warranty.• Asia Pacific Six Sigma Master Black Belt & Quality Specialists. Responsible define and implement projects to improve quality and material flow. Implemented Ford quality systems in new and established plants achieving ISO certification. • Purchasing Supplier launch Manager. Responsible for driving advanced quality planning at Suppliers to achieve successful on-site launches for the Taurus/Sable & Continental vehicles.• Production Superintendent. Responsible for daily manufacturing operations in the throttle body and alternator departments. Implemented work teams, launched new alternator improving departmental labor by 25% in 9 Months.• Engineering Manager. Responsible for Manufacturing Engineering Department to develop and implement new production processes for fuel sender, pressure regulator, and washer bottles in the Bedford Plant.• Design Resident Engineer in the Bedford Plant. Responsible for building the relationship between the Dearborn design engineers and the manufacturing engineers for efficient and quicker new model products.• Production Supervisor and Senior Production Engineer. Responsible for developing and implementing and supervising the launch of the new automated tube fabrication and assembly process. • Automation Specialists and Process Quality Engineer. Responsible to develop and implement Asea robot to glue washer bottles. Responsible to develop, purchase and implement fuel injector and carburetor test calibration equipment.

Jerry Forbes Skills

Manufacturing Lean Manufacturing Manufacturing Operations Six Sigma Supplier Quality Quality System Quality Management Business Process Improvement Process Improvement Iso Testing Engineering Continuous Improvement Automation Manufacturing Engineering Training Green Belt Black Belt Iso Standards Operations Management

Jerry Forbes Education Details

Frequently Asked Questions about Jerry Forbes

What company does Jerry Forbes work for?

Jerry Forbes works for Nippon Piston Ring Of America, Inc.

What is Jerry Forbes's role at the current company?

Jerry Forbes's current role is Quality and Continuous Improvement Manager at Nippon Piston Ring of America, Inc..

What is Jerry Forbes's email address?

Jerry Forbes's email address is je****@****ato.com

What schools did Jerry Forbes attend?

Jerry Forbes attended Ohio Northern University.

What skills is Jerry Forbes known for?

Jerry Forbes has skills like Manufacturing, Lean Manufacturing, Manufacturing Operations, Six Sigma, Supplier Quality, Quality System, Quality Management, Business Process Improvement, Process Improvement, Iso, Testing, Engineering.

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