Design and Manufacture part for automated machinery. Invent new processing machineries, method and process improvement for various project including robotics and PLC. Project Title: Robotic (FANUC) Deburring Cell for Commercial Aircraft Turbine Engine combustion chamberIndustry: Tusas Engine Industries, Inc (TEI) Eskisehir.• Developed automated robotics deburring tools setup for aircraft engine combustion chamber. Project involve robotic, tool setup and PLC programs. • Reducing human error in deburring process of aircraft combustion chamber and improved the quality of the product error.• improve the process timing for deburring process by introducing the robotic deburring method.• Design and developed robotic cell for the safety of operator with highly ergonomic human detect sensors to prevent any incidents during deburring process.Project Title: Robotic (Omron) Inspection and PackingIndustry: Tanatar Kalıp & Pres İşleri Ltd. Şti.Eskisehir.• Developed fully automated inspection mechanism with laser camera sensors and robotic selection of NG and good parts. Project involve robotic, tool setup and PLC programs. Liaise with both electrical and robotic team members to implement best solution for deburring process. • Reducing human error with traditional mechanical inspection method. Reducing operational cost. Reducing 6 inspection tools to single platform. In total 6 different configuration parts can be checked one single platform including packing.Project Title: Robotic (ABB) Deburring Cell for Fighter Jet turbine blades (on going)Industry: Alp Havacılık (ALP) Eskisehir.• Developed fully automated robotics deburring tools setup for fighter jet turbine blades which is highly flammable. Project involve robotic, tool setup and PLC programs. • Design and developed robotic cell for the safety of operator with highly ergonomic human detect sensors to prevent any incidents during deburring process.

• Develops and assists in implementation of Manufacturing Engineering’s policies, procedure & work processes.• Study and test new products from prototype to mass production whilst improving design and process for Tooling & Welding Fabrication.• Design and develop testing tool for production.• Welding fixture design for DCAN & N35 model.• Setting up of production line in the new facility.• Involvement in Poke yoke and introduction of new tools to ease the production.• Conduct training course in LEAN MANUFACTURING to operators.• Create & implement manufacturing built process & work place layout based on project.• Increase machine uptime and enhanced rate of safety, productivity, quality & yield with introduction of new manual, semi auto & robotic systems. • Validate International Tooling Supplier (ONS Makina (Turkey), HISARLAR (Turkey), DENEL & Bae SYSTEMS (South Africa), VOP (Czech Republic). • Evaluate new supplier capabilities for new jig and fixture fabrication & Project Management till production release.• Develops Welding Process Sheet for (welding sequences) Armored Cabin and Soft skin Cabins.• Develops inspection criteria and train production quality & technicians on welded products.• Responsible for fabrication layout design & execution for new projects.• Assist in purchasing of equipment’s & machines for fabrication.• Manages and monitors tool shop activity to ensure fabrication as per specifications, process needs, cost requirements and schedule.• Responsible for process development and tool build activities relative to achieving targets, risks and deficiencies to project teams and management.• Evaluates all product changes for the potential impact on cost assumptions.• Assist tooling and special equipment training to production employees.• Arranging Man Power Requirement based on project and train on weld sequence.• Inspecting/Checker for engineering 2D drawing in term of manufacturability.

Manning Co-ordinator•Arranging Man Power Requirement based on project.•Train new engineers on new projects and guidance.•Report on the WIP and new project to higher management.•Coordinating with Spirit UK and USA on new projects.Control and Care of Airbus Rate Tools at Composite Technology & Research Malaysia (CTRM)•Control and care of the Rate tool for Mould Tools, Assembly jigs & Fixtures for Airbus A 320.•Design update for the new Mould tools and Rout Tools to Spirit UK & Corima Tooling.•Authorized to Buy Off and Recertify the Rout Tools and Mould Tools with Master Tooling Gauge.•Cost reduction plan in Rate Tooling by refurbishment of quarantined tools at CTRM tools.Laser Tracker (AT-901- Metrology) Measuring Instrument.•Basic learner for AT 901- Metrology Laser Tracker Operator.•Authorized and Responsible Person to do Cycle Checks using Laser Tracker LTD 500.•Control and care of the Laser Tracker Tooling Documentation like Cycle Check Database, ICY (Interchangeability), Safe Operation Procedure (SOP), Jig Inspection Activity, Tool Repair and Refurbishment Database and Etc.•Implemented method of checking on A 320 Jigs for Over wing Sub Assy Beam. (No Master Tooling Gauge Required)•Studying to implement Laser checking on ALL the A 320 jigs, which reduces cycle checking time to 90 percent.Boeing 777 & 777X (Wing Tip)•Control and care of the Jigs for Boeing 777 Wing Tip •Monitor and troubleshooting on tooling issues.Boeing 787 & 777•New project under study.•Study the drawing dealing with supplier on design and manufacturing methods.•Budgetary and Cost reduction plan on new projects.•Study the sequence of loading the parts and unloading the parts, and process of manufacturing.•Design the tooling concept for lifting the part after assembly &transportation media.•Design carriers, pick up tables and lifting devices for the sub assembly parts.

A 350 (AIRBUS)•New project under study.•Responsible and Person In Charge for the new project Rear End Leading Edge (RELE) and Leading Edge Lower Panel (LELP) for Airbus A 350.•Study the drawing and Feedback to Airbus on changes required on Tool/Jig to ease the future repair or refurbishment (based on current A 320 experience)•Study the sequence of loading the parts and unloading the parts, and process of manufacturing.•Design the tooling concept for fixtures, lifting concept of the part after assembly &transportation media.•Design carriers and lifting devices for the sub assembly parts.Laser Tracker (Leica LTD 500) Measuring Instrument.•Certified Laser Tracker Operator by Spirit UK.•Level 1 Laser Tracker Trainer and Operator using AXYZ System (Trained in Spirit UK).•Authorized and Responsible Person to do Cycle Checks using Laser Tracker LTD 500.•Control and care of the Laser Tracker Tooling Documentation like Cycle Check Database, ICY (Interchangeability), Safe Operation Procedure (SOP), Jig Inspection Activity, Tool Repair and Refurbishment Database and Etc.Control and Care of Airbus Tools at Composite Technology & Research Malaysia (CTRM)•Control and care of the Rout tool & Mould Tools for Airbus A 320 (Over wing, Under wing, Moveable Fairings, Aft Fixed Fairings, Spoilers, Leading Edge, Trailing Edge & Ailerons) and A 321(Moveable Fairing & Fixed Fairing.)•Trouble shooting on the rout tools & mould tools issues at CTRM.•Authorized to Buy Off and Recertify the Rout Tools and Mould Tools with Master Tooling Gauge.•Responsible and Person in Charge for Repair and Refurbish the tools at CTRM.•Cost reduction in refurbishment of CTRM tools.

A 320 & A 321 (AIRBUS)•Control and care of the Jigs for Airbus A 320 (Over wing, Under wing, Moveable Fairings, Aft Fixed Fairings, Spoilers, Leading Edge, Trailing Edge & Ailerons) and A 321(Moveable Fairing A 321 & Fixed Fairing A 321.)•Control and care the Jig receiving from overseas (UK).•Responsible for Jig Receiving Inspection, Tool Receiving Inspection, Jig Installation and Jig Buy Off.•Authorized Person and Person In charge to release the jigs or quarantine the production jigs. (Stamp no SAA 02)•Arrangement of Jig Installation and on time delivery to production. •Control and Care of the jigs based Cycle Checks after certain period of time.•Control and care of the Tooling Documentation like Cycle Check, ICY (Interchangeability), Standard Operation Procedure(SOP), Notification Of Cycle Check, Cycle Check Scheduling, Tooling Activities, Jig Inspection Activity, Technician Work Order, Tool Repair and Refurbishment and Etc.•Monitor and troubleshooting daily tooling issues.•Control and Monitor the distribution of work to design Engineer and Technicians.•Prepare and order tools for production needs.•Design and manufacture new tools.(Catia V6)•Control and Care of Tool Drawings, Amendment of Tool Drawing, Tooling Issue Control, Updating Tool Drawing & Procedures.•Implement POKA YOKE (error avoidance method) for the production support. Implement Lean on tool maintenance.•Introduce new tools for efficient and time saving production with approval from Airbus and Spirit UK.•Cost reduction by dealing with suppliers.

Study and test new products from prototype to mass production whilst improving design and process.Design and develop testing tool for production.Conduct failure analysis and prepare reports for new and old model.Setting up of production lines for new products.Involvement in cost down projects to increase quality of products while reducing cost of operation.Conduct training course in LEAN MANUFACTURING to operators.Analyses the failure of currently existing model and rectify it.