John Knopp

John Knopp Email and Phone Number

Operations and engineering leader, 15+ years experience in improving cycle time, cost control, on-time delivery, product quality, and employee safety. @ Arconic
John Knopp's Location
Lancaster, Pennsylvania, United States, United States
John Knopp's Contact Details

John Knopp personal email

n/a
About John Knopp

Specialize in developing and executing manufacturing strategies that consistently deliver improvements in cycle time, cost control, on-time delivery, product quality, and employee safety. Able to rapidly understand complex processes, willing to embrace new technologies and to successfully adopt new strategies as the situation requires. Leadership style focuses on building a collaborative culture, utilizing Lean Manufacturing processes and structures, ability to bridge engineering performance gaps and process improvement initiatives based on clear expectations, open communication, personal accountability and trust.

John Knopp's Current Company Details
Arconic

Arconic

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Operations and engineering leader, 15+ years experience in improving cycle time, cost control, on-time delivery, product quality, and employee safety.
Website:
arconic.com
John Knopp Work Experience Details
  • Arconic
    Sr. Mgr, Engineering, Reliability, And Maintenance
    Arconic Apr 2023 - Present
    Pittsburgh, Pennsylvania, Us
    Accountable for all engineering, reliability and maintenance systems of the site. Ensure strict safety and quality control procedures.Manage 6 Superintendents and 250 hourly employees, 1.9 million square foot under roof.$65M OPEX and $45M CAPEX. Implemented changes to improve equipment Utilization's, Developed a plan to train personnel to meet long term goals.Coached current leadership team on Reliability techniques and expectations.Developed a long-term strategy to increase throughput capability and equipment reliability by implementing standard metrics across all departments.
  • Constellium
    Director, Autonomous Process Unit - Coil Process Group
    Constellium Jan 2019 - Apr 2024
    Paris, Fr
    Report to the Regional CEO to lead the Coil Process Group to enable growth in the coil market. Accountable for managing the daily operations and P&L.• Manage 4 managers over 28 Salaried and 170 Union employees, 1 million square foot under roof.• $36M OPEX and $3M - $6M CAPEX. Group profit and loss.• Implemented changes to improve equipment Utilizations by 10% in first 9 months.• Improved OTIF• Implemented systems to improve equipment reliability by 5%.• Improved Quality issues that resulted in a $2.2M savings YOY. • Developed a long-term strategy to increase throughput capability by 30%
  • Kawneer Company, Inc.
    Senior Manager, Engineering And Maintenance
    Kawneer Company, Inc. Sep 2018 - Jan 2019
    Norcross, Ga, Us
    Process/Reliability engineering & maintenance functional leader. • Responsible for all systems of an Aluminum extrusion processing facility.• Property and Equipment personnel on the site.• Full responsibility for Structures and Grounds, Environmental and Regulatory compliance.• External Engagement & Integration with Corporate Technical Community.• Budgeting and execution of Capital program within the plant.• 8 Engineers, 4 Supervisors, 28 Crafts personnel.
  • Pladis Global
    Senior Manager, Engineering
    Pladis Global Jun 2017 - Aug 2018
    London, England, Gb
    Accountable for leading the onsite engineering & maintenance functions, for a Consumer Packaged Goods manufacturing facility.• Responsible for creating the Capital Expenditure (CAPEX) and Operating Expense (OPEX) plan.• Developed a training matrix to enhance skills of employees in reliability techniques and repair expectations.• Improved site Reactive Maintenance from 90% to 40% in first 6 months.• Restructured and modified various equipment and line configurations for initial $250k savings in first 6 months.
  • Aleris
    Senior Manager, Engineering And Maintenance
    Aleris May 2016 - Jun 2017
    Cleveland, Ohio, Us
    Recruited by former associates to turn around equipment reliability, operations and process capabilities. • Improved availability of 2 key pieces of equipment by 10% in first 6 months.• Developed a reliability roadmap for site. Strategy helped achieve $3M improvement in EBITDA.• Left due to selling of plant.
  • The Hershey Company
    Site Technical Assurance Manager
    The Hershey Company Jan 2014 - May 2016
    Hershey, Pennsylvania, Us
    Led the onsite engineering & maintenance functions, personnel for all Plant, Property and Equipment on the site, insuring all company assets (buildings, utility systems, manufacturing systems, support & safety systems) are fully operational and reliable. Responsible for Structures and Grounds, Environmental and Regulatory compliance, External Engagement & Integration with Corporate Technical Community, Budgeting and execution of Capital program within the plant.• Improved processing throughput by 2% by reducing equipment variability and improved reliability.• Improved maintenance spends by 5% thru inclusion of personnel and reporting.• Developed Capital Expenditure (CAPEX) plan, annual budget of $5M - $9M.• Developed Operating Expense (OPEX) plan, annual budget of $13.77M.• Managed 4 manager/engineers and oversaw 12 salaried and 48 hourly employees.• Developed 2 maintenance supervisors to obtain CMRP certification.• Worked in conjunction with corporate staff in the development of Mechatronic training program.
  • Novelis
    Capital Project Lead
    Novelis Apr 2013 - Jan 2014
    Oversight of $85MM budget working with area leads & development of new Engineer Development Program members.
  • Novelis
    Central Services Engineering/Maintenance Leader
    Novelis Nov 2010 - Apr 2013
    Accountable for the management of central services engineering/maintenance and roll shop with supervision of 9 engineers/coordinators and 95 hourly employees.• Responsible for development of the CAPEX plan ensuring that capital projects are within budgetary estimates, annual budget of $3.5MM - $7MM• Development of OPEX plan ensuring maximized site equipment uptime and budget constraints, annual budget of $19.7MM• Managed the installation of the Site Security System.• Implemented energy savings strategy, replacing 95% of all HPS lighting with High efficiency fluorescent.• Responsible for the ongoing maintenance of site equipment and utilities. • Accountable for ensuring equipment reliability by administering and measuring the existing predictive and preventive maintenance programs. • Core team member for the development of the Reliability Engineering system at Oswego.
  • Novelis
    Cold Mill Engineering/Maintenance Leader
    Novelis Mar 2006 - Nov 2010
    Managed the mechanical, electrical engineering/maintenance and roll shop for the Cold Mill, utilizing 10 exempt and 60 hourly employees in the most economical and efficient manner consistent with supplying required services.• Lead all mechanical and electrical engineering/maintenance functions in the Cold Mill.• Reduced the overall equipment downtime 10% year over year, 3 consecutive years. • Reduced overall Nitrogen usage leading to a $300,000 savings YOY.• Reduced Hydraulic oil usage leading to a $100,000 savings YOY.• Responsible for development of the department CAPEX plan ensuring that projects were within budgetary estimates, annual budget ranging from $2.5MM - $6MM• Development of OPEX plan ensuring maximized equipment uptime and budget constraints, annual budget of $4.6MM - $5MM• Broad knowledge of the full range of heavy industry mechanical, electrical engineering, maintenance skills, techniques and practices.• Responsible for the ongoing maintenance of all equipment in the Cold Mill. • Accountable for ensuring equipment reliability by administering and measuring the existing predictive and preventive maintenance programs. • Member of Energy Audit team invited to review savings opportunities at Norf facility.• Core team member for the development of the Reliability Engineering system at Oswego.
  • Novelis
    Project Engineer
    Novelis Mar 2001 - Mar 2006
    • Accountable for providing technical and operational engineering support and management to the Specialty Products Business Unit (U.S. and Canada) to meet the SPBU business goals and objectives. • Provide engineering and project development management for value added and strategic projects annually with individual values to $5,000,000.00 and handle 1 to 5 major projects annually with individual values to $500,000.00.• The position required involvement and participation with all facets of engineering: electrical, control & automation, mechanical, civil and environmental.• In addition to project work, the position required searching for ways to improve processes and equipment, their efficiencies and their operation so as to lead to improved operating methods, lower costs and improved revenues.• Responsible for the removal and subsequent reinstall of equipment brought over from the closing of the Rogerstone, Wales facility.• Team member for the removal and subsequent reinstall of a Tension Leveling Line from Alabama to Oswego.
  • Alcan Cable
    Electrical Engineer
    Alcan Cable 1989 - 2001

John Knopp Skills

Lean Manufacturing Manufacturing Engineering Maintenance Management Process Improvement Project Management Sap Strategy Reliability Continuous Improvement Preventive Maintenance Root Cause Analysis Process Engineering 5s Six Sigma Factory Kaizen

John Knopp Education Details

  • Pennsylvania College Of Technology
    Pennsylvania College Of Technology
    Electrical And Electronics Engineering
  • Williamsport Area Community College
    Williamsport Area Community College
    Electrical And Electronics Engineering
  • High School
    High School

Frequently Asked Questions about John Knopp

What company does John Knopp work for?

John Knopp works for Arconic

What is John Knopp's role at the current company?

John Knopp's current role is Operations and engineering leader, 15+ years experience in improving cycle time, cost control, on-time delivery, product quality, and employee safety..

What is John Knopp's email address?

John Knopp's email address is jo****@****ris.com

What schools did John Knopp attend?

John Knopp attended Pennsylvania College Of Technology, Williamsport Area Community College, High School.

What skills is John Knopp known for?

John Knopp has skills like Lean Manufacturing, Manufacturing, Engineering, Maintenance Management, Process Improvement, Project Management, Sap, Strategy, Reliability, Continuous Improvement, Preventive Maintenance, Root Cause Analysis.

Who are John Knopp's colleagues?

John Knopp's colleagues are Ronda Marks, Mary Breidinger, Logan Bookout, Derek Martin, Perez, Gustavo Perez, Guadalupe Santillan Salas, Eliot Lundemo.

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