John Stansak Email & Phone Number

Chicago, Illinois, Us

Needham, Ma, Us

Needham, Ma, Us

Promoted to Senior Area Maintenance Manager after 8 months in Area Maintenance Manager role. Manage the safe, reliable maintenance operations of a 1.5 million square feet, four story robotic sortable fulfillment center on a shift basis while leading two night shift Area Maintenance Managers and their 30 to 60 combined material handling and robotic maintenance technicians. Duties include coaching/challenging/mentoring management direct reports, supporting reliability centered maintenance execution, oversight of facility projects, developing/executing training plans for management direct reports, and auditing the performance of management direct reports to ensure expected results are achieved.• Facilitate project development and execution by ensuring resources are available for timely completion of projects• Team with senior facility operations management to provide optimal equipment uptime and customer service• Coordinate and deconflict activities between subordinate maintenance managers, our team, and operations staff• Coach management team in root cause analysis, team development, shift routine creation, and data analysis• Support operations staff by meeting any need they may have that is within our team’s capability to fulfill

Needham, Ma, Us

Managed the safe, reliable maintenance operations of a 1.5 million square feet, four story robotic sortable fulfillment center on a shift basis while leading 15 to 30 combined material handling and robotic maintenance technicians. Duties included promoting a safe working environment, coaching/challenging/mentoring maintenance team members, supervising reliability centered maintenance execution, management of facility projects, developing/executing training plans, managing service providers, and auditing the performance of all direct reports to ensure expected work completion was achieved.• Developed maintenance technician routines to facilitate self-direction in daily tasks execution and management• Analyzed process data to recognize trends and understand facility issues in determining best course of action• Continuously audited team’s progress in meeting shift work plan expectations and managed accordingly• Developed meaningful relationships with operations management and associates to fulfill their needs• Examined team member barriers to understand issues, behaviors, and conditions and removed them• Reported shift work results, abnormal conditions, and progress of ongoing work daily

Warrendale, Pa, Us

Tampa, Florida, Us

Promote and facilitate an improving safety culture resulting in 11 years with no lost time accidentsDevelop an annual budget using a team oriented approach to identify routine and strategic needsPlan & schedule preventative maintenance, corrective maintenance, & improvement project workFacilitate pre-install collaboration ensuring optimal commissioning of new or improved equipmentUse systematic methodology to identify failure root causes and address them (5 whys/Ishakawa)Implement equipment reliability improvements and monitor results to verify expectations are metDevelop and standardize best practices that encourage horizontal cooperation within our teamsPromote employee equipment ownership and empower team member to address opportunitiesAnalyze cost, delay, equipment failure, and inspection data for optimal maintenance executionManage supplier & contractor relationships to ensure fulfillment of safety & work expectationsCoach and mentor team members with periodic performance feedback and open discussionsParticipate on various plant safety committees to standardize safe practices throughout plantIdentify team training opportunities and applicable resources to facilitate team developmentMaintain a team training matrix to identify, manage, and execute key training requirementsSupport department six sigma projects with maintenance team involvement and resourcesAnalyze operator and maintenance checklists to identify equipment reliability opportunitiesInterpret predicative maintenance reports to proactively schedule equipment maintenanceSupport departmental FMEA development and implementation utilizing team involvementManage team 5S system via standardization, training, auditing, and tasking of resourcesParticipate in and support improvement initiatives as a resource team member

Tampa, Florida, Us

Maintained and improved our melt shop’s safety resulting in 7 years with no lost time accidentsUtilized computer maintenance management software to plan and schedule plant maintenanceUtilized company business system tools to discover and implement improvement opportunitiesSupported equipment installation with job packages, maintenance documentation, and trainingOccasionally specify, scope, bid, and manage projects at the direction of plant managementCoordinated and plan inspection of critical assets and plan resulting corrective maintenancePlanned preventative, predictive, corrective maintenance, project work, and major outagesInvestigated failures systematically and implement solutions to prevent repeating failuresIncorporated predictive technologies to monitor equipment condition for optimal reliabilityFacilitated stakeholder and supplier efforts to ensure optimal new equipment reliabilitySupported local community as a member of plant community involvement committeeInterpreted maintenance delay and cost data to identify asset reliability opportunitiesCoordinated maintenance organization resources for the execution of planned workDrafted job packages: preventative, corrective, and planned maintenance executionTrained team members in asset reliability process methodology and CMMS softwareParticipated in developing annual actions plans and annual maintenance budgetsAcquired all relevant asset technical documentation and archived it electronicallyManaged following projects:Detailed technical inspection routine development for optimal management of shop critical assetsMaintenance program development and training for Bruker Pioneer S4 slag analyzerMedium voltage motor control center automation battery back up system upgradeInstallation of 760 feet of 175 pound overhead crane rail in Melt Shop Hot Metal BaySpecification, scope development, and design of ladle slide gate hydraulic systemInstallation of life lines in plant Melt Shop Hot Metal Bay

Tampa, Florida, Us

Provided hands on multi-craft maintenance services as an engaged employee in 5S, Kaizen, Kanban, Failure Analysis, and quality improvementPerformed corrective and preventive maintenance on EAF, billet caster, and over head cranesInstalled pneumatic conveyance systems to inject lime and carbon to an electric arc furnaceTroubleshot/repaired electrical, mechanical, hydraulic, lubrication, and automated systemsRebuilt hydraulic, pneumatic, mechanical, and electrical components and equipmentCommisioned into operation MORE Moca, Moli, Motank, and Catfis furmace support equipmentChampioned melt shop four strand caster hydraulic, pnuematic, water, lubrication, and process temperature monitoring systemsUtilized MAXIMO and SAP to record work order completion and order materials

Supervised operations personnel (production, shipping, and mobile equipment operators)Managed shift production of five steel coil processing units and the shipping departmentSupervised maintenance personnel (electrical, mechanical, and electronic technicians)Maintained safe working environment through company safety program and initiativesCoordinated maintenance and production resources for ten steel coil processing units

Washington, Dc, Us

Maintained submarine electronic communications gear and countermeasures sensor suiteWorked with Top Secret cryptographic material and equipment for secure communicationsAdministered personnel access program to ensure only authorized personnel boarded shipCoordinated and managed calibration of test instrumentation and equipment standardsPassed single scope background investigation and awarded top secret clearanceManaged a half million dollar classified electronics spare parts inventory

Provided technical resources for continuous operation of a coil producing 80 inch Hot Strip MillCoordinated shop resources for the completion of functional spares and repair fabricationInstalled mammoth, expensive mill equipment (pinion sets, housings, screw drives, etc.)Planned and supervised the mechanical and electrical mill systems maintenanceDeveloped annual maintenance budgets for business units managed

Consulted on foundry operations improvement for National Roll (Akers Group - Avonmore, Pa)Reported operations personnel utilization improvement opportunities to foundry managementConducted time studies to determine employment needs within the foundry’s machine shopCreated material flow and process mapping of foundry steel making and casting operations

Mcconnellsburg, Pa, Us

Created ergonomic work cells for wiring harness, chassis, and structural arm assembly productionEstablished a blue print documentation vault and digitally archived existing manufacturing printsBalanced assembly lines, work cells, and fabrication cells through time and motion studiesAudited ISO 9000 Quality System related manufacturing processes and quality practicesManaged and implemented small to medium scope capital expenditure projectsRelocated an entire assembly line from one manufacturing facility to anotherDeveloped a structured flow assembly line for 3369/3969 Sizzor Products

Bachelor'S Degree, Mechanical Engineering

Vibration Analyst I: Asnt Level 2A / Iso Category Ii Certifications, Vibration Analysis And Effective Condition Monitoring Program Implementation.

Submarine Computer Electronics, Electrical/Electronics Maintenance And Repair Technology

High School Diploma