John Tanney Email and Phone Number

Supervise 25 full time employees on 3 shiftsResponsible for safety, quality, productivity, and throughput targetsContinued Process Engineer responsibilities for the department

Justify and implement capital projects for new forge and laboratory testing equipmentOptimize forging tool lifeReduce dimensional, visual, and metallurgical forging defectsUpdate and maintain quality documentsDevelop forging processes for new products

Manage 2 full-time employees and 1 part-time employeeIdentify and help execute various projects to achieve a $2.4M annualized hard savings goalCommunicate CI goals and past performance to all plant personnel Close an average of 41 projects worth a total of $750K per year in annualized hard savingsManage employee continuous improvement idea program, which averages 150 ideas per yearLead capital projects and calculate capital justifications for new machines, software, and equipmentLead manufacturing process improvement projects using six sigma, lean, and kepner-tregoe.Develop high level value stream map and identify bottlenecks for Navy chiller fabricationDesign fixtures for various welding processes.Lead and participate in kaizen events.Conduct periodic plant capacity analyses by machine centers and operators.Train operators in lean principles (5S, Value Stream Mapping, Quick Changeover, Kaizen).Setup new storeroom rack and bin layout for multistage compressor assemblyCertified Internal ISO Auditor

Setup assembly layouts for electronic componentsCreate and maintain standard work instructionsConduct time studiesMaintain SAP BOM's, routings, and phantomsProgram barcode readersProgram MECCO laser marking systemCreate new storeroom layout to increase capacityErgonomic team member

Operate 135 Ton 8' NC Press BrakePerform manual layout and drill operationsRun a steel shot roto-blasterDrive forklifts