John Challenger Email & Phone Number

Carole Park, Qld, Au

Carole Park Brisbane

Australia's leading manufacturer and supplier of complete steel pipeline systems for the transportation of water and wastewater. Responsibilities: Management of Q, EH&S Management Systems. • Auditing of Occupational Health & Safety Management System AS/NZS 4801: OHSAS 18001: Environmental Management System ISO 14001: Quality Management System ISO 9001.• Lean manufacturing practices – SQDC - Glass wall accountability, 5S,Root Cause Countermeasures corrective/preventive action tools - PDCA.• ENHESA audit tools/compliance with legal obligations.• Critical Risk determination/tracking via Management System Evaluation (MSE) and Risk Reduction Index (RRI) programs.• Administration of Contractor, Human Resources Training Records (HRT) Incident Management (IMS) Chemwatch Chemical data bases. • Develop and deliver educational programs in Quality, EH&S systems.• Reporting on systems and incidents to relevant organisations, departments and senior management.• Developing and implementing Q,EH&S plans.• Health & Wellbeing Programs. • Workplace Ergonomics.• Managing workers compensation claims.Achievements:• Achieved SAI Global Tri – annual audit result in 2015 for site- findings 3 x opportunities for improvement.• Reduction of FAI/MTI/LTI injury frequency rates (Site Currently Running @ 1,110 +Days LTI free).• Achieved Pentair’s International Injury Frequency Rate 2014/2015 • Workplace Rehabilitation Recertification Certification for the site.• Set up and Maintenance of employee training files for up to 250 + employees.

Nudgee Brisbane

Leading Steel Reinforcing Bar Manufacturer producing 175-200 tonnes of products daily for the Brisbane Airport Link Tunnel Project, total product supplied 90,000 tonnes. Responsibilities:• Quality, Environmental Health & Safety Management.• Management of Workplace Rehabilitation.• Fire Safety Advisor.• Development and Implementation of Procedures/SOP’s.• Document control of all site documentation.• Maintaining compliance with EH&S Act/ regulations Quality System & EPA / Local authority.• Multiple site management. • Risk Management/ assessments of workplace hazards/hazardous substances, high risk plant and operational processes.• Auditing of Q, EH&S systems/Safe Act Observation Audits.• Toolbox Training, induction of employees and contractors. • Maintaining training files for employees and contractors.• Incident/ accident investigations. • 5S Housekeeping.Achievements:• Establishment of Quality & Safety culture throughout site.• Reduction of faulty manufacture to within budget.• Reduction of FAI/MTI/LTI injury frequency rates (Site Currently Running @ 600 +Days LTI free.• Workplace Rehabilitation Certification for the site.• Establishment of Lean/ 5S Housekeeping standards for site.• Set up and maintenance employee training files for 100 + employees.

Carole Park Brisbane.

Specialist supplier of raw materials and ancillary products to the rotational moulding industry. Responsibilities:• QA System, H&S, Laboratory and Environmental Management of 3 manufacturing sites throughout Australia and New Zealand. • Auditing of QA, WHS and Environmental systems. • Risk Management/ Assessments of Hazardous Substances, High Risk Plant and Operational Processes. • Initiate actions to prevent non-conformances.• Document Control of all site documentation. • Training of personnel/contractors in Q, H&S and Environmental systems.• Preparation of operational budget for QA/Laboratory /EH&S. • Maintaining operational costs to within budget.• Overseeing Laboratory compliance testing and issue of ConformanceCertificates. • Supervision of personnel in QA and Laboratory.Achievements:• Establishment of Quality,Safety & Environmental systems and culture throughout Australian and NZ sites.• Workplace Rehabilitation Certification. • SAI Global Product Certification to AS 4766. • Reduction of faulty manufacture /customer complaints to within budget.• Reduction of lost time injuries. • Implementation of Lean principals/ 5S housekeeping.

Nudgee Brisbane.

National Industry Leader in Plastics Manufacturing producing high volumes and wide range of 2,500 extruded products -single screw/ twin screw, co-extrusion and tri- extrusion processes. 1,500 injection moulded and 100 Assembly products. GMP and FMCG products servicing Retail, Medical, Mining, Building, Whitegoods, Motor Vehicle Manufactures (GMH & Ford) and Pool industries.Responsibilities:• Overall Management of QA, EH&S and Rehabilitation systems.• Document control of all site documentation.• Auditing of Q, EH&S systems. • Initiate actions to prevent QA, EH&S system non-conformance.• Laboratory testing and development of tests for new products.• Issue of NATA laboratory test reports.• Signatory for NATA Laboratory test reports.• Training of personnel in Quality, H&S, Rehab and Environmental Systems.Achievements:• SAI Global ISO 9002 certification and re-certification to ISO9000/2000.• SAI Global Product Certification Standard Mark products. • NATA Registration of Laboratory. • Workplace Rehabilitation Certification. • Reduction of Faulty manufacture to within budget.• Reduction of lost time injuries.