John J Black

John J Black Email and Phone Number

Working a contract as Project Engineer for Mersen @ MERSEN USA
Summertown, TN, US
John J Black's Location
Summertown, Tennessee, United States, United States
John J Black's Contact Details

John J Black personal email

n/a
About John J Black

SEMI-RETIREDPast: A strong leader with a passion for developing and/or improving manufacturing systems. My progressive career path supports this by leading me from working on the factory floor as a machinist and journeyman toolmaker, advanced into machine and equipment design, then on to industrial and manufacturing engineering. As my career and education level advanced I took on increasing roles in business management and consulting. A passion for helping others improve their skill-sets led me to an adjunct professor role with a major university, teaching lean operations and discrete event simulation classes. Today I am part of an advanced planning Industrial engineering team who support advanced manufacturing initiatives on a global basis with cost effective and sustainable solutions. Specialties include:- Caterpillar 6-Sigma & CPS 6-Sigma applications for data driven problem solving- Implementing Lean Operations in manufacturing and transactional processes- Process systems prove-out with analytical and simulation tools and methodologies- MS software tool design for specialty applications (VBA)- Change Management

John J Black's Current Company Details
MERSEN USA

Mersen Usa

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Working a contract as Project Engineer for Mersen
Summertown, TN, US
Website:
mersen.us
Employees:
38
John J Black Work Experience Details
  • Mersen Usa
    Mersen Usa
    Summertown, Tn, Us
  • Mersen Usa
    Sr. Engineering Project Manager
    Mersen Usa Feb 2023 - Present
  • Mersen Usa
    Sr. Project Engineer
    Mersen Usa Feb 2023 - Present
  • Caterpillar Inc.
    Advanced Planning'S Industrial Engineering Team Lead - Advanced Components Manufacturing
    Caterpillar Inc. Jul 2012 - Present
    Irving, Texas, Us
    Global experience working with teams in Asia & Europe. Caterpillar 6-Sigma Black Belt embedded in the Advanced Planning (AP) Group for ACM. Serve as the Team Lead with responsibilities for defining lowest cost flexible assembly system processes to match operational capacity to customer demand. Recent highlights include: Trained European engineers in methodologies for right-sizing the number of operators, resulting in a significant reduction in required workforce. Project lead for a major portion of a restructuring project worth $60M NPV & $350M OPACC positive; developed new assembly line concepts to greatly improve the process. Self-taught VBA programming language, designed and built software to accurately balance underperforming assembly lines resulting in a significant ($1.8M over 3 yrs) cost reduction. Developed an AP travel recording tool for executive management; greatly reduced travel recording errors. Served as a SME on data analytics for line optimization and dashboard projects.
  • Caterpillar Inc.
    Manufacturing Project Manager
    Caterpillar Inc. Nov 2015 - Feb 2023
    Irving, Texas, Us
  • Solutions Engineering
    Assembly Manufacturing Engineer - Acsd Drive Train System-Future Projects
    Solutions Engineering Mar 2012 - Jul 2012
    Spent a good portion of 2012 setting up a new plant in Wuxi China to assemble medium wheel loader transmissions. The project involved all aspects of defining tooling and equipment, attaining tooling, setup, training and pilots of each of the particular transmission arrangements.
  • Asset Acceptance Capital Corp.
    Manager Of Business Transformation
    Asset Acceptance Capital Corp. May 2011 - Mar 2012
    Responsible for reducing internal costs for legal operations and call centers.
  • Wayne State University
    Program Manager For Six Sigma Scholarship Projects
    Wayne State University Aug 2010 - Apr 2011
    Detroit, Mi, Us
    Program Manager between the Scholarship Awarding Group and the Computer & Information Technology Groups. Project entailed taking a manual awarding process and developing software and workflows, removing wasteful practices, creating computer simulation models of the before and after processes, analyzing best practices against benchmarking data, developing the business requirements documentation and following the project through software development, testing and implementation.Side projects included process mapping and computer simulation development for both Under-graduate & Graduate Admission process optimization.
  • Jjblack & Associates, Inc.
    Consulting Engineer & President
    Jjblack & Associates, Inc. Apr 2003 - Apr 2010
    Consulting firm focused on driving continuous improvement in business, engineering and manufacturing.• Lean, six sigma, statistical analysis, process & value stream mapping, simulation and reliability modeling projects for defense, machine tool, automotive, and engineering companies.
  • Simplex Systems, Inc., Detroit, Michigan
    Director Of Process Management
    Simplex Systems, Inc., Detroit, Michigan Sep 2001 - Apr 2003
    Global consulting firm targeting lean training, engineering and management services.• Managed client engagements to implement lean enterprise integration and process management.• Authored training materials and other supporting documentation.
  • Material Handling Systems, Inc. / Mhsi, Rochester Hills, Michigan
    Quality / New Technology Manager
    Material Handling Systems, Inc. / Mhsi, Rochester Hills, Michigan Sep 1998 - Sep 2001
    Rochester Hills, Mi, Us
    Top-ranking automotive containerization, logistics, supply chain and material flow company.• Leveraged lean methodologies to reengineer and consolidate internal processes and attain ISO9000• Established and trained personnel on material flow analysis processes within regular operations.
  • Cross Company / Cross & Trecker, Fraser, Michigan
    Senior Development Engineer
    Cross Company / Cross & Trecker, Fraser, Michigan Sep 1987 - Sep 1998
    One of the world’s largest machine tool manufactures & system integrators. (now part of Mag-Powertrain.)• R&D Industrial engineering specialist, training, and new software development and evaluation.• Achieved recognition in the Oxford Journal of System Safety and Reliability by playing an integral role in the development of an industry-landmark computer reliability modeling tool.• Developed an enterprise-wide process map that clearly outlined business processes, weaknesses, and waste in support of global workforce integration. • Drove diverse continuous improvement initiatives across internationally distributed manufacturing plants.
  • Prior Work Experience
    Journeyman Toolmaker & Machinist
    Prior Work Experience 1976 - 1986
    Journeyman toolmaker & machinistINDUSTRIES• Defense – General Dynamics Tank Arsenal• Machine tool building including: metal cutting, assembly and balance equipment• Plastic rim & injection molding

John J Black Skills

Continuous Improvement Six Sigma Lean Manufacturing Value Stream Mapping Manufacturing Process Improvement Industrial Engineering Engineering Manufacturing Engineering Process Engineering Automotive Fmea Root Cause Analysis Engineering Management Project Management Kaizen 5s Process Simulation Business Process Improvement Quality System Black Belt Analysis Business Process Mapping Minitab Management Design Of Experiments Dmaic Manufacturing Operations Management Quality Management Business Analysis Supply Chain Management Lean Six Sigma Training Testing Spc Injection Molding Business Process Project Planning Team Leadership Iso Cross Functional Team Leadership Apqp Toyota Production System Kanban Software Documentation Logistics Ts16949 Process Optimization Ms Project Integration

John J Black Education Details

  • Wayne State University
    Wayne State University
    Industrial Engineering
  • Villanova University
    Villanova University
    Master Lean Six-Sigma Black Belt
  • Lawrence Technological University
    Lawrence Technological University
    Engineering Technology
  • Macomb Community College
    Macomb Community College
    Special Machine Design

Frequently Asked Questions about John J Black

What company does John J Black work for?

John J Black works for Mersen Usa

What is John J Black's role at the current company?

John J Black's current role is Working a contract as Project Engineer for Mersen.

What is John J Black's email address?

John J Black's email address is jo****@****ack.net

What schools did John J Black attend?

John J Black attended Wayne State University, Villanova University, Lawrence Technological University, Macomb Community College.

What are some of John J Black's interests?

John J Black has interest in Economic Empowerment, Education, Environment, Science And Technology, Human Rights, Animal Welfare.

What skills is John J Black known for?

John J Black has skills like Continuous Improvement, Six Sigma, Lean Manufacturing, Value Stream Mapping, Manufacturing, Process Improvement, Industrial Engineering, Engineering, Manufacturing Engineering, Process Engineering, Automotive, Fmea.

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