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Accomplished Manufacturing Professional with a successful history of continuously improving all aspects of manufacturing operations as a leader at the level of President, Vice President, Plant Manager. Expert at developing Lean Manufacturing strategy and implementing Lean practices that improve revenues and contain costs while meeting the customer’s quality and delivery requirements. Effective at working across internal and client groups to resolve concerns, manage expectations and create stakeholder value.Manufacturing Business Leadership | Lean Business Implementation | Business Turnaround ExperienceEmail: broadwayar58@gmail.comStrong team leader skilled at turning struggling manufacturing businesses into profitable entities by creating a team trained to relentlessly eliminate waste in all business / manufacturing processes. CORE COMPENTENCIES• Team Leadership• Business Acumen• Manufacturing Management• P&L Experience• Lean Manufacturing• Six Sigma• Strategic Planning• Quality Assurance• MotivationACCOMPLISHMENTS• Pace Industries – Utilizing the Danaher Strategic Deployment process, Lean Manufacturing and Six Sigma techniques reduced Internal PPM -15%, Customer PPM - 40%, COPQ % Production $ - 15%, and improved On-Time Delivery 30%. Interfaced with customers to resolve quality concerns and manage expectations. • Leggett & Platt Inc. - Eliminated $2.5M in annual operating loss through implementation of Lean Manufacturing. Achieved 20% sales increase by leveraging L&P’s global supply chain to increase product catalog and augment capacity. Developed a strategic plan for doubling production for L&P’s China facility.• Standard Register Company – Applied Lean / Six Sigma techniques increasing uptime 20% reduce quality complaints 30%. Challenged union dominance to reestablish management control. • LA Darling Company – Managed the Paragould manufacturing plant. Through progressive leadership and implementation of lean manufacturing techniques achieved the following results: Breakeven to 12% EBIT in 18 months. 40% overhead reduction. OTD 70% to 95%+. 30% productivity improvement. 85% of WIP eliminated. 75% lead-time reduction.• Sunbeam Outdoor Products Company – Within 4 years progressed to overall leadership of the plant with 750 associates. Implemented flow manufacturing doubling production of grills to over 700,000 units while reducing labor 50% resulting in steadily increasing plant profitability.Contact me at broadwayar58@gmail.com for manufacturing leadership opportunities
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RetiredNoneElkins, Ar, Us
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General Manager NwaThe Steel Yard Inc. Mar 2020 - PresentNorthwest ArkansasManaged the site search, land purchase and building construction for The Steel Yard's new 40,000 sq ft steel sales and distribution center in Springdale, Arkansas. Started up the new location in August, 2022. Currently serving as the General Manager. -
Vice President Quality AssurancePace Industries, Inc. Dec 2008 - Aug 2019Fayetteville, Arkansas AreaCreated value as the leader of the Quality function for the 14 divisions of Pace Industries, the largest privately held die casting company in North America with 4000 associates generating $620 Million in sales producing aluminum, zinc and magnesium die castings for the automotive, commercial and consumer products industries.Created Pace’s Zero PPM Process Guidelines which provided detailed requirements for achieving quality through process management at Pace. Developed the Zero Culture Management Guidelines which created a culture of quality through application of Lean management techniques. Introduced the APQP process in support of Pace’s strategic business objective to enter the automotive die casting market. $250M in automotive business launched. -
President Formed Wire Products DivisionLeggett & Platt Oct 2005 - Nov 2008Joplin Missoui AreaManaged the business turnaround of Leggett & Platt’s $55 million FWP Division consisting of Talbot Industries in Neosho, Missouri, and DTA (De Todo De Alambre) in Aguascalientes, Mexico. US customers - Wal-Mart, Best Buy, Michaels, TJ Maxx, Target, Frito Lay, Ford Motor Company. Mexico customers - PepsiCo, Bimbo and Copple.Eliminated $2.5M in annual operating loss the first year by implementing Lean techniques such as value stream mapping to reorganize the manufacturing flow into work cells and connect the paint line with product packaging and assembly operations at both the Missouri and Mexico plants. Results: reduced manufacturing overhead 20% and improved on-time delivery from 70% to 96% while supporting a 20% increase in sales. -
Vice President Store FixturesLeggett & Platt Oct 2005 - Jun 2006Carthage, MissouriLeader of the Lean Manufacturing / Business improvement initiative for the $250M Store Fixtures with 10 divisions in the US and China. Provided Lean training, support, and strategic guidance that resulted in a 10% improvement in EBIT and $10M in sales growth. Designed a Lean Manufacturing/Business strategy that reduced business complexity and streamlined manufacturing flow, reducing costs and minimizing lead-times. Developed a 5-year strategic plan to increase production output 100% at the L&P plant in Kunshan, China. Created a Lean business turnaround plan for three L&P Canada divisions. -
Plant ManagerStandard Register Sep 2004 - Jul 2005Fayetteville, Arkansas AreaProduced printed documents utilizing 230 people, 20 printing presses and a variety of secondary processing equipment. Achieved a 20% increase in equipment uptime and a 30% reduction in quality complaints through application of Lean / Six Sigma techniques. Resolved plant personnel issues by challenging Union dominance, reestablishing management control.
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Plant ManagerLa Darling Company Jun 1995 - Sep 2004Paragould, ArkansasManaged the daily operation of the plant, directing 650+ people in the manufacture of custom metal display fixtures for major retail customers. Introduced Lean Manufacturing principles and concepts to L. A. Darling Company resulting in these operational improvements: Breakeven to 12% EBIT in 18 months. 40% overhead reduction. OTD 70% to 95%+. 30% productivity improvement. 85% of WIP eliminated. 75% lead-time reduction.
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Plant General ManagerSunbeam Outdoor Products Jun 1983 - Jun 1995Paragould, ArkansasLed the 700+ person Sunbeam / Oster manufacturing plant producing gas barbecue grills, space heaters and outdoor patio furniture. Implemented the principles of JIT and cellular manufacturing to more than double sales from $30 to $65 million, reduce WIP 80% and cut direct labor per unit 50% to achieve record profitablity. Over $10 million invested in new product introduction and $4 million to expand the warehouse and distribution facility.
Mark Broadway Skills
Mark Broadway Education Details
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3.75 Of 4.00 -
Lean Manufacturing
Frequently Asked Questions about Mark Broadway
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Mark Broadway attended Arkansas State University, University Of Kentucky.
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Mark Broadway has skills like Quality System, Strategic Planning, Manufacturing, Continuous Improvement, Manufacturing Operations Management, Iso, Operations Management, Spc, Root Cause Analysis, Quality Assurance, Six Sigma, Process Improvement.
Who are Mark Broadway's colleagues?
Mark Broadway's colleagues are Valerie Smith, Don Oden, Heath Murray, Danika Notar.
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Mark Broadway
Professional Photographer Executive | Environmental | Architectural | Commercial PhotographyGreater Dothan1markbroadway.com -
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