Gm/Plant Manager
New York/Costa Rica
Hired as an Area Manager in New York and promoted to General Manager / Director of Operations for Costa Rica in three years of employment with this circuit board manufacturer, a tier-1 automotive supplier. Coordinated the strategic and daily operations of the tooling, human resources, information technology, and accounting departments. Customer base included: Chrysler, Celestica, Panasonic, Pioneer, Bose, Motorola, Intel, Siemens, and the DoD among others.• Implemented critical lean initiatives that increased efficiency, productivity, and quality along with profitability.• Grew the plant to boost operating efficiency from a grim 20% to nearly 100% in less than eight months. • Built a cross-functional engineering manager team that boosted first pass yield for tooling from 82% to 97%.• Achieved ISO TS16949 certification with zero instances of non-conformance on the initial facility audit.• Reduced lead time from two days to seven hours.• Initiated Kaizen blitz, developed takt times for all tooling functions, and intensified cross-training to eliminate operator downtime and bottlenecks.• Quadrupled tooling capacity from handling only 50 jobs per week to 200 jobs per week.• Increased overall productivity from 65% to 95%+ while enhancing quality to 97%.• Established and managed CAD/CAM tooling facilities in New York, Costa Rica, and the Philippines.