John Vaughn

John Vaughn Email and Phone Number

Lean Operations Leader, Strategic Business Improvement ► Toyota Production System | Six Sigma Black Belt @ PRO-TECH Design & Manufacturing, Inc.
John Vaughn's Location
Orange County, California, United States, United States
John Vaughn's Contact Details
About John Vaughn

Proven success leading organizations to financial health and sustained profitability. Leverage data-driven business leadership to strategically implement and advocate Lean (Toyota Production System - TPS) and Six Sigma tools & principles to rapidly achieve business results. Previous leadership and managerial experience in medical device, sporting goods, telecommunications, and automotive industries.Areas of Expertise: • Lean Enterprise Deployment and Culture Creation• Six Sigma Black Belt statistical methods• Change Agent for Continuous Improvement• Concise Business and Technical Communications• Building Benchstrength, Mentoring and Teaching• Business Case Creation & ROI AnalysesAvailable for consulting engagements; you can contact me directly at john.h.vaughn2@gmail.com

John Vaughn's Current Company Details
PRO-TECH Design & Manufacturing, Inc.

Pro-Tech Design & Manufacturing, Inc.

View
Lean Operations Leader, Strategic Business Improvement ► Toyota Production System | Six Sigma Black Belt
John Vaughn Work Experience Details
  • Pro-Tech Design & Manufacturing, Inc.
    General Manager
    Pro-Tech Design & Manufacturing, Inc. Oct 2024 - Present
    Santa Fe Springs, Ca, Us
  • John Vaughn Consulting
    Principal Consultant
    John Vaughn Consulting Oct 2012 - Present
    Seasoned Operations executive eager to assist client businesses to systematically minimize waste and reduce variation in order to provide higher quality, improved delivery times and better value to customers. My proven methods focus on employee education, engagement, and retention to ensure sustainable improvements that are designed with pride by incumbents.
  • Oliver
    Plant Manager
    Oliver Sep 2019 - Oct 2024
    Grand Rapids, Michigan, Us
  • Nutrilite
    Enterprise Excellence Leader
    Nutrilite Apr 2013 - Jul 2019
    Ubajara, Ceará, Br
  • Djo
    Vice President Corporate Manufacturing Engineering
    Djo Jan 2011 - Sep 2012
    Dallas, Tx, Us
    • Aligned 56 engineering resources at six sites, including USA, Mexico and Tunisia; influenced and mentored site leaders to define clear objectives (Hoshin) and visually track KPI's using a standardized "9-Box" format• Performed intensive on-site assessments and developed first-year Lean Roadmaps for newly acquired and partnered businesses (ETI, Exos, Bell Horn) along with Blackstone Partner, COO and SVP of Lean and Enterprise Excellence• Deployed and fostered our Shingo Prize-winning continuous improvement culture across Operations, Sales, Finance, Accounting, and with Suppliers, by facilitating strategic kaizen blitzes and mentoring in lean philosophies at the average rate of one blitz/month• Inspired SVP, VP and Director-level budget owners to successfully accomplish our 2011 corporate capital budget objectives of $38million within 5% favorable variance of plan • Gained executive leadership team buy-in to fund and implement a corporate-wide Enterprise Asset Management system to standardize equipment maintenance procedures and improve fixed asset financial traceability• Volunteer with the Association of Manufacturing Excellence (AME) as a Manufacturing Excellence Award site assessor
  • Callaway Golf Company
    Process Engineering Manager
    Callaway Golf Company Jul 2006 - Dec 2010
    Carlsbad, California, Us
    • Provided leadership and training to an operations staff of 350 to adopt Lean Manufacturing (5S, PDCA, VSM, Visual Systems, Standard Work, SMED, Poka-Yoke and Kanban), which resulted in a 20% efficiency improvement year-over-year • Empowered and nurtured production team members, leads and supervisors to be front-line contributing thinkers that ultimately accelerated and drove our Lean pursuits• Implemented Six Sigma tools (Global 8-D, MSA, Capability Analysis, DOE, Capacity Analysis, SPC, Discrete Event Simulation and DMAIC) to achieve 80% improvement in 2009 year-to-date Average Outgoing Quality• Implemented Theory-of-Constraints line management practices in the Fusion driver head production area to achieve throughput and efficiency improvements of 114% and 150%, respectively• Managed a direct staff of nine; qualified 15 new product families and several semi and fully-automated assembly systems into production each year • Concurrently directed the 19 personnel of our China-based FICE office to ensure that supplier quality issues were either avoided or effectively resolved
  • Motorola Mobile Devices
    Six Sigma Black Belt
    Motorola Mobile Devices Apr 2005 - Jun 2006
    Chicago, Illinois, Us
    • Assembled and led two international teams of 4 - 6 engineers on the NPI Quality DMAIC Projects, which achieved the target $1.32M warranty returns cost-savings for the CDMA business• Mentored Black and Green Belt candidates to complete their DMAIC projects, which returned $1.1M in cost savings; the candidates earned their official certifications as a result• Increased CAR process efficiency by 117% by implementing IBM Rational ClearQuest software; achieved annual engineering cost avoidance of $791K
  • Motorola Embedded Communications Computing
    Sr. Engineering Section Manager
    Motorola Embedded Communications Computing Nov 1999 - 2005
    Chicago, Illinois, Us
    • Managed an international team of 9 Electrical Engineers to address the CompactPCI Product Operation’s average of 12 product re-spin projects per year and all Customer Problem Reports as they arose• Generated and revised procedures, interviewed with auditors and successfully renewed our ISO9001 Certification• Led a series of engineering "Tiger Teams" to successfully transition and re-qualify equipment and processes to a brand new manufacturing site in Nogales, Mexico
  • Primesource Technologies
    Senior Consultant
    Primesource Technologies Apr 1999 - Oct 1999
    • Successfully designed and implemented Baan ERP multi-site software to improve clients’ billing efficiency• Developed value propositions that summarized technical, functional and cost scope; won two additional contracts
  • Motorola Computer Group
    Commodity Manager
    Motorola Computer Group Apr 1998 - Mar 1999
    Tempe, Arizona, Us
    • Formed and championed a cross-functional outsourcing team that successfully developed and deployed a corporate-wide make/buy cost model to enable effective outsourcing decisions • Created purchasing contracts and JIT stocking agreements to improve efficiency of U.S and Taiwan-based suppliers
  • Motorola Computer Group
    Staff Mechanical Design Engineer
    Motorola Computer Group Mar 1996 - Apr 1998
    Tempe, Arizona, Us
    • Successfully designed and launched 9 StarMax Macintosh-compatible computer systems into high volume production• Managed domestic, Taiwan and Korea-based suppliers of sheet metal, plastics, industrial design, safety and regulatories
  • Motorola Automotive And Industrial Electronics Group
    Program Manager
    Motorola Automotive And Industrial Electronics Group Jan 1992 - Mar 1996
    Chicago, Illinois, Us
    • Supervised a team of 10 engineering resources through design, test, and production launch phases; won the Ford Motor Company sole-supplier contract for Differential Pressure Exhaust Recirculation Sensors• Engineered and launched the Ford EVAP Differential Pressure Sensor to increase sales by $40 million, annually• Authored U.S. Patent 5,741,975, Media Isolated Differential Pressure Sensor Design and Fluid Injection Method

John Vaughn Skills

Six Sigma Cross Functional Team Leadership Lean Manufacturing Continuous Improvement Process Improvement Manufacturing Process Engineering Leadership Spc Strategic Planning Product Development Manufacturing Engineering Kaizen Value Stream Mapping Root Cause Analysis Social Influence Engineering Business Process Improvement Business Case Supplier Quality Design Of Experiments Quality System Kaizen Blitz Statistical Process Control

John Vaughn Education Details

  • W. P. Carey School Of Business – Arizona State University
    W. P. Carey School Of Business – Arizona State University
    Business Administration
  • University Of California, Berkeley
    University Of California, Berkeley
    Mechanical Engineering
  • Uc San Diego
    Uc San Diego
    Lean Enterprise Certification
  • Motorola University
    Motorola University
    Six Sigma Black Belt Certification
  • Motorola University
    Motorola University
    Six Sigma Green Belt Certification
  • James Madison High School
    James Madison High School

Frequently Asked Questions about John Vaughn

What company does John Vaughn work for?

John Vaughn works for Pro-Tech Design & Manufacturing, Inc.

What is John Vaughn's role at the current company?

John Vaughn's current role is Lean Operations Leader, Strategic Business Improvement ► Toyota Production System | Six Sigma Black Belt.

What is John Vaughn's email address?

John Vaughn's email address is jo****@****ail.com

What is John Vaughn's direct phone number?

John Vaughn's direct phone number is (800) 253*****

What schools did John Vaughn attend?

John Vaughn attended W. P. Carey School Of Business – Arizona State University, University Of California, Berkeley, Uc San Diego, Motorola University, Motorola University, James Madison High School.

What are some of John Vaughn's interests?

John Vaughn has interest in Science And Technology, Children.

What skills is John Vaughn known for?

John Vaughn has skills like Six Sigma, Cross Functional Team Leadership, Lean Manufacturing, Continuous Improvement, Process Improvement, Manufacturing, Process Engineering, Leadership, Spc, Strategic Planning, Product Development, Manufacturing Engineering.

Free Chrome Extension

Find emails, phones & company data instantly

Find verified emails from LinkedIn profiles
Get direct phone numbers & mobile contacts
Access company data & employee information
Works directly on LinkedIn - no copy/paste needed
Get Chrome Extension - Free

Aero Online

Your AI prospecting assistant

Download 750 million emails and 100 million phone numbers

Access emails and phone numbers of over 750 million business users. Instantly download verified profiles using 20+ filters, including location, job title, company, function, and industry.