John Vaughn Email and Phone Number
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Proven success leading organizations to financial health and sustained profitability. Leverage data-driven business leadership to strategically implement and advocate Lean (Toyota Production System - TPS) and Six Sigma tools & principles to rapidly achieve business results. Previous leadership and managerial experience in medical device, sporting goods, telecommunications, and automotive industries.Areas of Expertise: • Lean Enterprise Deployment and Culture Creation• Six Sigma Black Belt statistical methods• Change Agent for Continuous Improvement• Concise Business and Technical Communications• Building Benchstrength, Mentoring and Teaching• Business Case Creation & ROI AnalysesAvailable for consulting engagements; you can contact me directly at john.h.vaughn2@gmail.com
Pro-Tech Design & Manufacturing, Inc.
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General ManagerPro-Tech Design & Manufacturing, Inc. Oct 2024 - PresentSanta Fe Springs, Ca, Us -
Principal ConsultantJohn Vaughn Consulting Oct 2012 - PresentSeasoned Operations executive eager to assist client businesses to systematically minimize waste and reduce variation in order to provide higher quality, improved delivery times and better value to customers. My proven methods focus on employee education, engagement, and retention to ensure sustainable improvements that are designed with pride by incumbents.
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Plant ManagerOliver Sep 2019 - Oct 2024Grand Rapids, Michigan, Us -
Enterprise Excellence LeaderNutrilite Apr 2013 - Jul 2019Ubajara, Ceará, Br -
Vice President Corporate Manufacturing EngineeringDjo Jan 2011 - Sep 2012Dallas, Tx, Us• Aligned 56 engineering resources at six sites, including USA, Mexico and Tunisia; influenced and mentored site leaders to define clear objectives (Hoshin) and visually track KPI's using a standardized "9-Box" format• Performed intensive on-site assessments and developed first-year Lean Roadmaps for newly acquired and partnered businesses (ETI, Exos, Bell Horn) along with Blackstone Partner, COO and SVP of Lean and Enterprise Excellence• Deployed and fostered our Shingo Prize-winning continuous improvement culture across Operations, Sales, Finance, Accounting, and with Suppliers, by facilitating strategic kaizen blitzes and mentoring in lean philosophies at the average rate of one blitz/month• Inspired SVP, VP and Director-level budget owners to successfully accomplish our 2011 corporate capital budget objectives of $38million within 5% favorable variance of plan • Gained executive leadership team buy-in to fund and implement a corporate-wide Enterprise Asset Management system to standardize equipment maintenance procedures and improve fixed asset financial traceability• Volunteer with the Association of Manufacturing Excellence (AME) as a Manufacturing Excellence Award site assessor -
Process Engineering ManagerCallaway Golf Company Jul 2006 - Dec 2010Carlsbad, California, Us• Provided leadership and training to an operations staff of 350 to adopt Lean Manufacturing (5S, PDCA, VSM, Visual Systems, Standard Work, SMED, Poka-Yoke and Kanban), which resulted in a 20% efficiency improvement year-over-year • Empowered and nurtured production team members, leads and supervisors to be front-line contributing thinkers that ultimately accelerated and drove our Lean pursuits• Implemented Six Sigma tools (Global 8-D, MSA, Capability Analysis, DOE, Capacity Analysis, SPC, Discrete Event Simulation and DMAIC) to achieve 80% improvement in 2009 year-to-date Average Outgoing Quality• Implemented Theory-of-Constraints line management practices in the Fusion driver head production area to achieve throughput and efficiency improvements of 114% and 150%, respectively• Managed a direct staff of nine; qualified 15 new product families and several semi and fully-automated assembly systems into production each year • Concurrently directed the 19 personnel of our China-based FICE office to ensure that supplier quality issues were either avoided or effectively resolved -
Six Sigma Black BeltMotorola Mobile Devices Apr 2005 - Jun 2006Chicago, Illinois, Us• Assembled and led two international teams of 4 - 6 engineers on the NPI Quality DMAIC Projects, which achieved the target $1.32M warranty returns cost-savings for the CDMA business• Mentored Black and Green Belt candidates to complete their DMAIC projects, which returned $1.1M in cost savings; the candidates earned their official certifications as a result• Increased CAR process efficiency by 117% by implementing IBM Rational ClearQuest software; achieved annual engineering cost avoidance of $791K -
Sr. Engineering Section ManagerMotorola Embedded Communications Computing Nov 1999 - 2005Chicago, Illinois, Us• Managed an international team of 9 Electrical Engineers to address the CompactPCI Product Operation’s average of 12 product re-spin projects per year and all Customer Problem Reports as they arose• Generated and revised procedures, interviewed with auditors and successfully renewed our ISO9001 Certification• Led a series of engineering "Tiger Teams" to successfully transition and re-qualify equipment and processes to a brand new manufacturing site in Nogales, Mexico -
Senior ConsultantPrimesource Technologies Apr 1999 - Oct 1999• Successfully designed and implemented Baan ERP multi-site software to improve clients’ billing efficiency• Developed value propositions that summarized technical, functional and cost scope; won two additional contracts
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Commodity ManagerMotorola Computer Group Apr 1998 - Mar 1999Tempe, Arizona, Us• Formed and championed a cross-functional outsourcing team that successfully developed and deployed a corporate-wide make/buy cost model to enable effective outsourcing decisions • Created purchasing contracts and JIT stocking agreements to improve efficiency of U.S and Taiwan-based suppliers -
Staff Mechanical Design EngineerMotorola Computer Group Mar 1996 - Apr 1998Tempe, Arizona, Us• Successfully designed and launched 9 StarMax Macintosh-compatible computer systems into high volume production• Managed domestic, Taiwan and Korea-based suppliers of sheet metal, plastics, industrial design, safety and regulatories -
Program ManagerMotorola Automotive And Industrial Electronics Group Jan 1992 - Mar 1996Chicago, Illinois, Us• Supervised a team of 10 engineering resources through design, test, and production launch phases; won the Ford Motor Company sole-supplier contract for Differential Pressure Exhaust Recirculation Sensors• Engineered and launched the Ford EVAP Differential Pressure Sensor to increase sales by $40 million, annually• Authored U.S. Patent 5,741,975, Media Isolated Differential Pressure Sensor Design and Fluid Injection Method
John Vaughn Skills
John Vaughn Education Details
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W. P. Carey School Of Business – Arizona State UniversityBusiness Administration -
University Of California, BerkeleyMechanical Engineering -
Uc San DiegoLean Enterprise Certification -
Motorola UniversitySix Sigma Black Belt Certification -
Motorola UniversitySix Sigma Green Belt Certification -
James Madison High School
Frequently Asked Questions about John Vaughn
What company does John Vaughn work for?
John Vaughn works for Pro-Tech Design & Manufacturing, Inc.
What is John Vaughn's role at the current company?
John Vaughn's current role is Lean Operations Leader, Strategic Business Improvement ► Toyota Production System | Six Sigma Black Belt.
What is John Vaughn's email address?
John Vaughn's email address is jo****@****ail.com
What is John Vaughn's direct phone number?
John Vaughn's direct phone number is (800) 253*****
What schools did John Vaughn attend?
John Vaughn attended W. P. Carey School Of Business – Arizona State University, University Of California, Berkeley, Uc San Diego, Motorola University, Motorola University, James Madison High School.
What are some of John Vaughn's interests?
John Vaughn has interest in Science And Technology, Children.
What skills is John Vaughn known for?
John Vaughn has skills like Six Sigma, Cross Functional Team Leadership, Lean Manufacturing, Continuous Improvement, Process Improvement, Manufacturing, Process Engineering, Leadership, Spc, Strategic Planning, Product Development, Manufacturing Engineering.
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