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Accomplished operations management professional with a strong background in operations, supply chain, engineering, and quality management. Qualified global leader with over 20 years of proven ability in developing future business leaders and cross-functional teams. Certified Six Sigma Black with APICS CPIM Certification. HIGHLIGHTS OF EXPERTISE• Supply Chain, Quality & Lean Manufacturing • New Product Development• Safety Program Implementation • International & Multi-Project Management • Hardware & Software Development • Employee Engagement & Leadership
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General ManagerMasterbrand, Inc. Sep 2024 - PresentJasper, In, Us -
Director Of OperationsLeviton Apr 2022 - Sep 2024Melville, New York, Us -
Plant ManagerOhio Electric Mar 2021 - Apr 2022• Provided onsite P&L leadership for management and plant personnel• Championed the safety program for the site• Led and championed continuous improvements through deployment of HBD Business System• Coordinated supply chain, materials, and production resources to maintain a world class level of On Time Delivery performance• Drove capital improvement projects and productivity improvement initiatives
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Supply Chain ManagerEaton Mar 2018 - Feb 2021Dublin, Ireland, IeDirected and controlled $350M annual movement of materials in and out of the plant. Managed key materials related functions such as purchasing, material planning, production scheduling, inventory control, shipping and receiving, warehousing, transportation and logistics. Supported the $600M annual sales for the Asheville and Avery Creek NC plants as well as the Portland OR site, which manufactures electrical equipment for heavy industrial and commercial users in an engineered to order environment. Key achievements include:• Implemented ACE (High volume, High $ item) program targeting 3 Day LT with 60 day min stocking levels at suppliers along with daily supply chain tier meetings focusing on review on leading purchase order metrics) resulting in $1.2M of inventory reduction while improving supplier OTP by 25% to 98%.• Reduced inventory by $6M across 5 ledgers resulting in 6 DOH improvement.• Rolled out 90-day payment terms with the supply base leveraging commodity management team yielding a $1.2M increase in cash flow. • Coordinated with production, research, engineering and other departments to support launching of several new products (Arc Quench Device, ArcPlus, 3000A Bypass and Switch, Cam-Lok Safety Switch) utilizing Eaton’s pro-launch process. • Led the set up of a new warehouse at the Avery Creek site to support transitioning a new LVA NRX production line to support the $45M growth of our data center business.• Led the plant cost out program which exceeded the profit plan goal of $5.9M by $580k with a solid pipeline of projects in the funnel. • Supported the Supplier Quality Program through regular supplier reviews and monitoring of continuous improvement and closed-loop corrective actions. • Oversaw insourcing of $5M of cassettes, shutter kits, and NRX components resulting in a $850k annualized cost out.• Obtained APICS CPIM certification for myself and the entire Asheville supply chain leadership team. -
Operations Manager - Namco, Joslyn Clark, & Superior Electric DivisionsDanaher Corporation May 2012 - Apr 2018Washington, District Of Columbia, UsLed operations and quality improvements in Joslyn Clark, Namco Controls, Partlow, and Superior Electric divisions resulting in 37% market expansion and new product growth, which included launch of new 1140V Vacuum Contactors. Completed relocation and ISO certification of Superior Electric Facilities in North Carolina and Connecticut. Managed overall quality for Danaher Specialty Products division and lead ISO9001:2008 certification for entire division (Specialty Product Technologies, a division of Fortive, split from Danaher in July 2016). Key achievements include:• Oversaw NAMCO division and nuclear limit switch program, which included development of new patented Gen 3 Snap-Lock Mini nuclear qualified switch compliant with 10CFR50 Appendix B, 10CFR part 21, and ANSI N45.2.• Led daily activities of Superior Electric remotely for Plainville, Connecticut operations (based in North Carolina), including management of entire Superior Electric business resulting in consistently delivering 98%+ OTD.• Completed $1.2M Superior Electric RVK shipment of 100 NAVSEA units in less than 1.2 months with 2.2 weeks of actual production (16-week standard lead time) while shipping $466k of standard Superior product during same period resulting in the highest revenue month (September 2013) for the Superior business in over five years.• Managed daily planning and overall area improvements ($350k+ capital improvement projects) for on-site CNC, Plating and Waste Water Treatment operations compliant with US EPA and NC Department of Environmental and Natural Resources (permit NC0001121).• US Patent: PROXIMITY SWITCH WITH SNAP LOCK Application number: 20130222087. -
Project Engineering ManagerDanaher Corporation Oct 2007 - May 2012Washington, District Of Columbia, UsLed daily engineering sustainment activities, which included implementation of engineering change process, electronic document system, multiple cost-out projects, and ISO 9000 compliant engineering system. Key achievements included:• Managed multiple new product launches: Max Senior electronic counter product line ($375k annual), Paperless Chart Recorder ($200k), Electronic Hubodometer ($700k), Progressive Electronic Mold Counter ($500k), Automatic Bypass Transfer Switch ($1.5M), Electronic Submersible Pump ($3.5M) and Next Generation Electronic Fire Pump Controller ($10M).• Executed engineering activities for ($35M) plant consolidation of Lancaster, SC facility into Elizabethtown, NC, utilizing lean tools achieving 60% reduction in floor space (120K sqft).• Supervised $3.3M Rheostat operations, driving past due down from $500k to $0 with 98% fill rate and 500 PPM. -
Director Of Quality & Lean Six SigmaGeneral Electric Aug 2005 - Oct 2007Boston, Ma, Us•Led international transfer and set up of new factory in Nogales Sonora Mexico ($120M project) seamlessly in 12 months, on time, under budget, and with no service impact to the customer•Delivered over $6.1M in variable cost productivity through transfer with $800K reduction in WIP, 64% cycle time reduction. Utilizing lean tools, the new plant design achieved a 60% reduction in floor space (170K sqft) and 80% reduction in walking distance•Supported the execution of Energy Efficient new product design for LPT line generating $5.3M VCP and 40% increase in sales•Transferred LPT transformer line while improving entire plant FPY to above 95%, reducing internal (4-6K) and external (5-9K) PPMs earning the plant an A rating in quality resulting in the GE Industrial Systems 2007 Top Performing Plant Award•Secured corporate and UL signoffs of TOW transfers, projects, and new vendor certifications•Received outstanding manager awards in 2005 and 2006 -
Lean Six Sigma Black Belt/Plant Quality ManagerGeneral Electric Apr 2002 - Aug 2005Boston, Ma, UsPrimary Focus: Product Engineering, Quality, & Lean Manufacturing•Completed Six Sigma Black Belt certification; Projects: Zero Defect Line Project (improved first pass yield from 80% to 99% resulting in $200K reduction in internal cost of quality), Longitudinal Wire Project ($1.3M/year savings)•Reduced overall cost of quality by $500K in three years with 33% reduction in PPM•Provided Quality & Technical assistance with product launches of TransforMore (fan cooled transformer) and redesigned Energy Efficient Transformers•Primary customer contact for technical, service or quality related field issues•Led Lean Manufacturing efforts to improve Tact time and reduce waste•Managed quality, lab and calibration teams •Certified Lean Six Sigma Green Belt Instructor - certified over 250 Green Belt Candidates•Rated as GE “Top Performance Employee”•Led $393K reduction in overall cost of quality over 1.5 years•Managed Returned Transformers down from 375 to less than 30 average/month•Completed Lab upgrade (66.67K VCP, 1.5 increase in lab throughput) -
Electrical Design EngineerGeneral Electric Sep 1999 - Apr 2002Boston, Ma, Us•Led the planning, specification, development, testing and technical support of new or existing electrical transformers (total project related savings $690K) •Completed Six Sigma Green Belt certification training; Projects: Bare Wire (130K/yr savings), Cu K Factor launch (50K/yr savings), Insulation Reduction Project (200K/yr savings), Intel CE marked transformer launch (175K/yr savings).•Led global collaboration with India Design Center (temperature reduction in enclosure, stress analysis, and ultimately transferred 100% of all requisition work to India ($140K annual savings)•Led New Product Introduction-Energy Efficient Transformers (550K VCP, reduced span by 22 days & lead time by 23 resulting in 1st place in GE’s Global Six Sigma Green Belt Competition•Participated in the OSHA approved safety program leading to OSHA VPP Star Status - 2004 -
Electrical Design EngineerWaterfurnace International Jul 1996 - Sep 1999Fort Wayne, In, UsElectrical Controls Engineer / Safety Director May 1999 – April 2000•Planned, specified, developed, tested and provided technical support for new and existing electrical controls for HVAC equipment.•Lead Hardware and software development and maintained electronic production line test equipment. •Directed and implemented an OSHA approved safety program and team.Senior Quality Engineer July 1996- May 1999•Developed and maintained charts, graphs, procedures, and reports to monitor quality, design, and manufacturing.•Completed courses on the Advanced Product Quality Planning (APQP) process. •Developed and conducted tests of thermostats, motors, and circuit boards for failure analysis. •Researched the impact and feasibility of new test equipment.•Authored a manual and instructed a course on electrical and mechanical blueprint reading.
John Petty Skills
John Petty Education Details
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Purdue UniversityElectrical Engineering -
Indiana Institute Of TechnologyHuman Resources & Entrepreneurship
Frequently Asked Questions about John Petty
What company does John Petty work for?
John Petty works for Masterbrand, Inc.
What is John Petty's role at the current company?
John Petty's current role is Director of Operations.
What is John Petty's email address?
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What is John Petty's direct phone number?
John Petty's direct phone number is +126043*****
What schools did John Petty attend?
John Petty attended Purdue University, Indiana Institute Of Technology.
What skills is John Petty known for?
John Petty has skills like Six Sigma, Lean Manufacturing, Manufacturing, Cross Functional Team Leadership, Engineering, Product Development, Continuous Improvement, Manufacturing Engineering, Kaizen, Value Stream Mapping, Project Management, Operations Management.
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