José Sandro Silva Santos

José Sandro Silva Santos Email and Phone Number

Foundry Supervisor | Production Supervisor | Mining | Continuous Improvement | Mechanical Engineer | People Management | Melt Shop | KPI Control | Audits @ MMB METALS
brazil
José Sandro Silva Santos's Location
Sorocaba, São Paulo, Brazil, Brazil
About José Sandro Silva Santos

I have solid technical and management experience in Electric Arc Furnace (EAF) Melt Shop, Scrap Yard, Metal Reduction, and Refining. Throughout my career, I have gained in-depth knowledge of special alloy manufacturing processes, alloy calculation, non-metallic blends, and process development for metal recovery. My expertise also includes team management, cost control, inventory and stock management, and the creation of standard calculations for special alloys.I have achieved significant results in reducing fuel and electricity costs, reusing previously discarded materials, increasing metal yield, minimizing liquid metal waste, and using alternative materials to reduce manufacturing costs without compromising the final product quality.With experience leading Lean Six Sigma (Green Belt) continuous improvement projects, I have driven initiatives such as Small Kaizens and Kaizen A3. I am certified as an ISO 9001:2015 Internal Auditor and have participated in internal audits that strengthened process robustness and the quality management system.sandro.silva.santos@outlook.com

José Sandro Silva Santos's Current Company Details
MMB METALS

Mmb Metals

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Foundry Supervisor | Production Supervisor | Mining | Continuous Improvement | Mechanical Engineer | People Management | Melt Shop | KPI Control | Audits
brazil
Website:
moxba.com.br
Employees:
13
José Sandro Silva Santos Work Experience Details
  • Mmb Metals
    Technical Supervisor Of Refractories And New Processes
    Mmb Metals Jul 2024 - Present
    Araçariguama, São Paulo, Brazil
    • Management of 10 employees in shifts, including monitoring, training, and providing feedback;• Responsible for the development of suppliers and technology for casting and refining of special alloys;• Development of tests for new alloys and processes;• Follow-up on activities for new projects in progress;• Monitoring and control of reduction and refining indicators;• Development of new slags for Reduction Furnaces and conceptual testing of new refractories for Refining and Reduction Furnaces;• Technical process support to the Maintenance team, leading to cost reduction and improvements in quality and productivity;• Development of a new plant and reduction process for ferrous alloys, focusing on petrochemical, chemical, and metallurgical industrial waste;• Modification of refractory materials and improvement of cooling systems in reduction furnaces, resulting in a 70% increase in furnace lifespan;• Reduction of the furnace setup time for replacement by 56%.
  • Mmb
    Production And Process Supervisor
    Mmb Jun 2023 - Jul 2024
    • Team leader of 30 people at shifts;• Managed several sectors such as Smelt Shop (DC Eletric Arc Furnace, Induction Melting Furnace, Kiln and BOF Refing Converter) and Feed Area; HSE (Health, Safety and Environment); catalyst stock management;reducing agent management;• Development of metal reclamation calculations from various types of metallic oxides;• Elaboration of redox calculations of chemical composition of alloy; calculation of monthly raw material consumption; classification of metallic and non-metallic material;• In charge of blend oxide calculations;• Development of new refractory suppliers, assembly methods, and refractory materials to improve the lifespan of reduction and refining equipment;• Responsible for the implementation of sectorial improvements;• Development of alternative non metallic materials and reducing agent for the process;• Root cause analysis of life spam furnace refractory;• Vacation and shifts management;• Management of new production expansion projects;• Management of several improvements in utilities;
  • Metso Corporation
    Production Supervisor
    Metso Corporation Jan 2022 - May 2023
    Sorocaba
    • Team leader of 11 people• Managed several sectors such as Melt Shop, Scrap Yeard and Pouring Area; transport equipment fleet; HSE (Health, Safety and Environment) stock management; yard management (Scrap Cutting – Manganese Steel and Carbon Steel);• Responsible for the cost center management; elaboration of calculations of chemical composition of heats; calculation of monthly raw material consumption; classification of metallic and non-metallic materials;• Receipt and inventory control of scrap metal, ferroalloys and refractories; evaluation of price purchases of metallic materials; budgeted and implemented new products to the process and services; planned steelmaking supply; elaborated the special alloys standard cost;• Responsible for the implementation of sectorial improvements through Lean Manufacturing and Kaizen projects and development of alternative materials for the process;• Reduction of manufacturing cost of internal heat treatment devices with savings of approximately 200,000 EUR /year;• Decreased the monthly performance incurred compared with the expected standard revenue of the alloys, saving approximately 300,000 EUR /year;
  • Metso Corporation
    Manufacturing Technician
    Metso Corporation Mar 2021 - Jan 2022
    Sorocaba
    • Led team of 7 people and managed the cost center• Planned steelmaking supply; receipt and stock control of metallic; budgeted for products and services; classification of metallic and non-metallic materials;• Elaboration of calculations of chemical composition of heats; calculation cost for the purchase of metallicmaterials; calculation of monthly raw material consumption;• Responsible for the implementation of sectorial improvements through Lean Manufacturing and Kaizen projects and development of alternative materials for the process; elaborated the special alloys standard cost;• Applied ferritic stainless steel scrap in white cast iron alloys, saving approximately 500,000 EUR /year;• Development of the classification and use in the manufacturing process of special steels of materials that were previously sold with waste, saving approximately 100,000 EUR /year;
  • Metso Corporation
    Specialized Foundry Furnace Operator
    Metso Corporation Oct 2012 - Feb 2021
    Sorocaba
    • Calculation and development of metallic alloys to meet the process demand; sample withdrawal and preparation for the chemical composition analysis under the spectrometer; manufacturing of special metallic alloys, melting process, refining and pouring of metallic alloys; synchronization and coordination of furnaces and ladle; Analysis of refractory, roof, tap hole and ladle conditions;• Elaboration of melting process reports; creation and opening SAP orders, inventory control, issuance of maintenance notes; DDS (Daily Safety Dialogue) Advisor ; Project Manager of Raw Material reduction cost for the melt shop; KPI’s analysis;• Team leader and auditor of 5S kamishibai;• Procedure of productive methods concerning safety and productivity; commissioning of new projects, Argon DPP (Direct Purging Plug); implementation of sectoral improvements in Lean Manufacturing and Kaizen; developed control and management forms;• Investigation and analysis of security flaws; implementation of FMEA job safety.• A3 Kaizen Project Manager with strong raw material savings (Carbon Steel Scrap), waste reduction, metal loss reduction, saving approximately 1.2M EUR /year;• Reduction of Natural Gas Consumption in Pot Heaters (Oxy - Gas), saving approximately 125,000 EUR /year;• Reduction in electricity consumption through sequential planning of chromium-molybdenum steel alloys, with an approximate gain of 100K EUR / year.
  • Metso Corporation
    Foundry Production Helper
    Metso Corporation Feb 2010 - Sep 2012
    Sorocaba
    • Responsible for auxiliary activities related to the melting and refining process of metallic alloys;• Cleaning and Organization of the production area.

José Sandro Silva Santos Education Details

Frequently Asked Questions about José Sandro Silva Santos

What company does José Sandro Silva Santos work for?

José Sandro Silva Santos works for Mmb Metals

What is José Sandro Silva Santos's role at the current company?

José Sandro Silva Santos's current role is Foundry Supervisor | Production Supervisor | Mining | Continuous Improvement | Mechanical Engineer | People Management | Melt Shop | KPI Control | Audits.

What schools did José Sandro Silva Santos attend?

José Sandro Silva Santos attended Puc Minas, Sorocaba Engineering College, Sorocabana Education Organization.

Who are José Sandro Silva Santos's colleagues?

José Sandro Silva Santos's colleagues are Geiel Oliveira, Andrew Miguel, Valdisio Barros De Araújo, Orlando Moraes Silva, Frank Santana, Davi Ledo, Aparecido Amaro.

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