Joseph M. Email and Phone Number
With expertise in manufacturing process improvement, operations, and capacity analysis, my role as a Process Performance Engineer at Caterpillar Inc. has been to drive efficiency within some of the most constrained suppliers. This includes deploying visual management techniques and waste walks to enhance the flow and metrics tracking for constrained assets.My responsibilities extend to fostering key relationships as a liaison between purchasing, engineering, and plants, where my contributions have significantly facilitated resolutions to quality issues, in turn, bolstering manufacturing processes. The success of critical meetings and coordination efforts underscores my commitment to operational excellence and the strategic objectives of the company.
Caterpillar Inc.
View- Website:
- caterpillar.com
- Employees:
- 50927
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Process Performance Engineer, ContractorCaterpillar Inc. Aug 2021 - PresentRemoteWork on-site at some of Caterpillar’s most constrained suppliers • Improved flow of constraints and bottleneckso Visual managemento Waste walks/Gemba walkso Tracking and acting on the metrics for the constrained assets• Act as a liaison between purchasing, engineering, plants and the suppliero Assisted with critical Line Down meeting that brought all buyers from Caterpillar into one meetingo Facilitated meetings with engineering and suppliers to resolve on-going quality issues and reducing barriers for manufacturing processes -
Production SupervisorPactiv Evergreen Inc. Mar 2020 - Aug 2021Bedford Park, Il.• Manage, direct and coordinate all activities related to a production shift to maximize productivity and minimize cost while maintaining quality • Supervises 50 plus employees • Coordinate with Scheduler to ensure daily production requirements are achieved • Carry out supervisory responsibilities including interviewing, hiring & training employees • Planning, assigning & directing work • Appraising performance • Rewarding & disciplining employees • Addressing complaints & resolving problems • Ensure all production data is gathered and reported correctly on a daily basis • Support & improve upon Quality initiatives designed to meet plant goals • Ensures safety programs are implemented effectively, reviewed regularly and revised as necessary -
Manufacturing/Project Engineer, ContractorCaterpillar Inc. 2018 - Aug 2019Joliet, Il / Monterrey Mexico• Provide technical expertise to ensure successful transition of machining operations from Joliet to start-up facility in Mexico in support of company’s long-term strategy.• Analyze low volume tooling, fixturing and racking requirements, enabling management team to determine which items to ship, sell, or scrap. • Drive runoff and PPAP completion while troubleshooting quality/manufacturing issues, engaging manufacturing engineers to implement lessons learned, and update standard work. -
Plant ManagerErgoseal Jul 2015 - May 2018Carol Stream, Il• Increase on-time shipping performance from 71% to 96% during a period when there was a 25% increase in shipping volume and a decrease in head count. • Facilitate the use of existing Enterprise Resource Planning (ERP), leading to an increase in inventory accuracy, visibility of products in process, and elimination of outdated manual scheduling board.• Collaborate with CEO, Quality Manager, and Operations Manager to define/map all production and operations processes, leading to AS9100 certification. -
Site Manager, Quality-Metrology Engineer (Caterpillar Inc.)Tool & Gage House Jan 2014 - Jul 2015Joliet, Il.- Schedule and perform certifications IAW SOP’s or manufacturers procedures on Measurement and Test Equipment insuring scheduled work requirements are met- Maintain documentation IAW Metrology Master SOP requirement- Write, develop and review Standard Operating Procedures- Program MMQ-400 -
Manufacturing Engineer (Caterpillar Inc.)Cps Green Belt, Volt Workforce Solutions Jun 2010 - Dec 2013Joliet Il.Responsible for providing first line support to Miscellaneous Transmission Valve machining. This includes planning, ordering, developing and implementing systems for new processes, machine lines, tooling and material handling. Provides process plan, quality plan, control plan and job aids. Support NPI pilot builds and production launch. Participate in RIWs and 6 Sigma projects. Support Client's Production System, ISO and MQ12005 activities. Develops and controls machining process issues using PFMEA, APQP and PPAP processes. Takes ownership of the process and acts as the first point of contact for all production and quality issues.Accomplishments- Developed a process that dramatically reduced safety risk to operators while checking flatness of parts.- Implemented over 100 Continuous Improvement cards, which were submitted by both hourly and management employees.- Reduced coolant costs and prevented coolant over-run by installing floats on all machines. - Eliminated “Bell mouthing” and tool marks on sealing surfaces by changing order of tooling operations. - Utilized SPC and CPK data to improve quality, currently 30% better than goal (scrap per machine hour).- Dramatically reduced cycle times (up to 60%) on several high running parts by bringing in new tooling technology.
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Cnc Machinist (Contract)Rock Island Arsenal Dec 2009 - May 2010Machined various components for the M119A1/A2 Towed Howitzer, (IAW) in accordance with (SOP) Standard operating procedures (AR) Army regulations and prescribed quality requirements.
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Senior Supply Technician (Contract)General Dynamics Information Technology Aug 2009 - Dec 2009Received and shipped parts in support of SARET. (Small Arms Readiness Evaluation Team) Position shipped parts world-wide and is mission critical for the support of our armed forces.- Received incoming materials, parts, supplies and equipment. Unpacks and checks goods received against purchase orders or invoices. Prepares materials for shipment and maintains records of merchandise shipped. - Executed 100% on time delivery during contract. -
Operations Section ManagerCaterpillar Inc. Oct 2007 - Jan 2009Joliet, IllinoisSupervised members of the Bolted Cylinder and Trucks Suspension assembly test team. Responsible for training, enforcement of OSHA Safety Standards and quality assurance of assembled and tested components, in accordance with Caterpillar proprietary blue prints and drawings. Ensured deadlines for production were met based off of customer demand and union contract requirements. - Reduction of past due orders in Bolted Cylinders, was $2.1M to $100k in a 9 month period - Reduction of past due orders in Truck Struts, was $2.7M to $1.0M in 2.5 months.Caterpillar Production System (CPS) Coordinator (Management)- Responsible for the implementation of CPS strategies, including: visual management, cell boards, continuous improvement process, 5S and standard work implementation. -
Cnc MachinistCaterpillar Inc. Sep 1995 - Oct 2007Joliet, Il.4M90 CNC Machinist-4 (hourly)- 6 Sigma/CPS Green Belt - Lead rapid improvement workshops (RIW) and assisted in special projects to increase production and improve quality. Served as the line safety rep. Lead Infinity (SPC) RIW, resulting in MQ12005 certification.- Operated Mazak 6800mu HMC in Gear Pumps. Other responsibilities included new product introduction (NPI), edits, prove-outs, adjustments and set-ups for new and existing gear pump components. Served as a trainer to new operators in Gear Pumps. Identified production problems and submitted continuous improvement and safety hazard control proposals to resolve issues. - Operated Mazak FH7800 cell, in Transmission Valves. Trained new Transmission Valve employees. Participated on the MQ12005 Certification Team and Infinity Pilot Team (SPC). Member of the PFMEA team. - Monitored and managed several other machining systems including Fritz Werner, Okuma MX-50HB and Cincinnati Milacron T-15. Provided training to new employees on these machining systems. Modified programs to remedy specific production problems. -
Industrial ApprenticeCaterpillar Inc. Aug 1993 - Sep 1995Assembled and tested various stages of 5130 and 5230 hydraulic mining shovels. - Ground and fit stems using a Cincinnati Milacron Centerless Grinder. - Welded and tacked Rollover Protection Systems, ROPS, and served as line safety representative.- Operated standard and stand-up forklifts in support of shipping operations. - Operated numerous basic hand tools to include: Drills, Saws, Dremels, soldering irons, and amp meters/multi-meters.; Army National Guard- 31U Signal Support Systems Specialist SINGAR, 35E Radio Comsec Repairman, 29E Tactical Radio Repairman. - Obtained a secret security clearance. - Completed the Signal Corps. Basic electronics course at Ft. Gordon, Ga.- Served in Southwest Asia as a Tactical Radio Repairman in support of Operation Desert Storm/Farewell. - National Guard responsibilities included Battalion Communications Chief and GS/DS level Bench Technician. - Army Service Ribbon, National Defense Service Medal, Southwest Asia Service Medal, Bronze Service Star, Overseas Service Bar, Army Achievement Medal, Army Commendation Medal and was the Honor Graduate of my 31U training course.
Joseph M. Skills
Joseph M. Education Details
Frequently Asked Questions about Joseph M.
What company does Joseph M. work for?
Joseph M. works for Caterpillar Inc.
What is Joseph M.'s role at the current company?
Joseph M.'s current role is Process Performance Engineer, Caterpillar Inc., Contractor.
What schools did Joseph M. attend?
Joseph M. attended Joliet Junior College.
What skills is Joseph M. known for?
Joseph M. has skills like Leadership, Six Sigma, Advanced Product Quality Planning, Precision Machining, Cnc, Apqp, Lean Manufacturing, Lean Process Improvement, Industrial Engineering, Manufacturing Engineering, Root Cause Analysis, Failure Mode And Effects Analysis.
Who are Joseph M.'s colleagues?
Joseph M.'s colleagues are Antonio Reyes, Mark Brabant, Dmitry Markin, Manahil Salih, Austin Ortiz, Michael Case, Andrew Ackerson.
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Joseph Gerstel
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