John  Schearer

John Schearer Email and Phone Number

Director Continuous Improvement @ Aalberts integrated piping systems
North Myrtle Beach, SC, US
John Schearer's Location
Hartsville, South Carolina, United States, United States
John Schearer's Contact Details
About John Schearer

Hard-working, innovative, and people-oriented transformational leader with over 25 years of experience in leading cultural transformation and establishing sustainable management systems capable to support business and personnel growth across various industries and business segments. Demonstrated expertise in developing leadership capabilities, implementing Lean and TPM programs and achieving significant financial results.Proven track record of enhancing operational efficiency, achieving significant cost savings, and leading cross-functional, high-performing teams towards excellence. Committed to leveraging a deep passion for Lean Manufacturing and Total Productive Maintenance to drive sustainable growth and operational excellence.

John Schearer's Current Company Details
Aalberts integrated piping systems

Aalberts Integrated Piping Systems

View
Director Continuous Improvement
North Myrtle Beach, SC, US
Website:
aalberts-ips.com
Employees:
1013
John Schearer Work Experience Details
  • Aalberts Integrated Piping Systems
    Director Continuous Improvement
    Aalberts Integrated Piping Systems
    North Myrtle Beach, Sc, Us
  • Ruiz Foods
    Plant Director
    Ruiz Foods Apr 2023 - Sep 2024
    Frisco, Texas, Us
    Developed and executed strategies to optimize production efficiency, reduce waste, and enhance overall plant performance. Monitored and controlled operational costs and identified opportunities for cost reduction without compromising quality or safety. Achieved BRC-AA rating in June 2024.Assessed and optimized production capacity to meet current and future demands, considering equipment limitations and potential expansion opportunities. Provided effective leadership to foster a collaborative and results-driven work environment. Created a culture of accountability, delegated in a highly effective manner, and developed leaders to support succession planning and organizational resilience. Identified and served as plant advocate for manufacturing capital improvement projects in support of long-term strategic plans. Drove disciplined and timely root cause analysis, corrective actions and preventative measures in response to production related deviations in safety, quality, productivity and financial reporting. Operated within forecasted annual budget for controllable expenses and delivered manufacturing schedule adherence in line with established ABP goals.
  • Aalberts Integrated Piping Systems
    Sr. Director, Operational Excellence & Quality
    Aalberts Integrated Piping Systems Jul 2021 - Dec 2022
    Hilversum, North Holland, Nl
    In addition to previously outlined responsibilities, accountable for maintenance, compliance, and improvement of the IPS North America - Quality Management System; including development and maturation of quality policy, standards, procedures, and work instructions. Reporting directly to IPSA-NA CEO.Responsible for maintaining certification to ISO 9001:2015 and 17025:2017 standards across all North America facilities. Management of the internal auditing program and supplier audits. Establishment of necessary quality assurance and control measures to eliminate and further prevent quality defects. Strived to exceed customer expectations. Maintenance, compliance, and improvement of Quality Management System, including development and maturation of quality policy, standards, procedures, and work instructions. Implemented necessary QA/QC practices to quickly identify and isolate nonconformities and ultimately eliminate the root cause of quality defects to prevent recurrence and exceed customer expectations. Facilitated review of warranty claims with all internal/external stakeholders making certain containment, corrective, and preventative actions were adequate to manage the risk and resolve the problem.
  • Aalberts Integrated Piping Systems
    Director, Continuous Improvement
    Aalberts Integrated Piping Systems Apr 2019 - Jul 2021
    Hilversum, North Holland, Nl
    Reporting directly to IPSA-NA COO, my primary responsibilities include the implementation of company-wide continuous improvement program and creation of operating model rooted in Lean principles and thinking, supported by LSS tools and techniques. Partnered with Directors and Plant Managers to create system and process stability and drive improvements in SQDCI across North America manufacturing plants and distribution centers. SLT member and primary change agent responsible for influencing a culture strongly supportive of respect, teamwork, problem-solving, continuous improvement, continuous learning, and innovation.
  • Sealed Air Corporation
    Corporate Operational Excellence Business Partner
    Sealed Air Corporation Apr 2018 - Mar 2019
    Charlotte, Nc, Us
    LSSMBB providing educational and practical assistance to drive Operational Excellence within Sealed Air (SEE) global corporate functional areas (HR/CS/FIN/R&D). Responsible for education, training and "Belt" certification within company LSS program. Coach and mentor employees at all levels within the organization to achieve a continuous improvement and learning mindset. Educated, coached, and mentored personnel to become passionate and competent problem-solvers. Assisted departments and business units in identifying and completing kaizen activities and events (point and system), and other continuous improvement activities, as warranted and/or requested.
  • Sonoco
    Divisional Sps (Sonoco Performance System) Practitioner
    Sonoco Aug 2014 - Apr 2018
    Hartsville, Sc, Us
    Corporate resource for leading the Sonoco Performance System (SPS) in Protective Solutions and Reels divisions. Teacher, coach and mentor of Continuous Improvement (LSS/TPM) methodologies, techniques, and tools across three divisions with combined sales of $375M. Performed plant assessments and worked with plant leadership and associates to advance their progress from Manufacturing Basics through Bronze, Silver, and Gold. The Sonoco Performance System (SPS) is a proven operating model focused on World Class Manufacturing. Architected after the Milliken Performance System, the framework includes elements of Six Sigma, Lean Manufacturing, Lean Management (Standard Work for Leaders) and TPM (Total Plant Maintenance).
  • Duke Energy Corporation
    Performance Improvement Manager
    Duke Energy Corporation Jul 2009 - Aug 2014
    Charlotte, North Carolina, Us
    Governance and oversight for the station’s Corrective Action, Operating Experience, Self-assessment and Benchmarking programs. Responsible for department budget and leading (13) department personnel. Championed departmental and cross-functional process improvement initiatives. Coached personnel on the performance or robust root cause analysis - Kepner Tregoe, TapRoot, MORT and EC&F Analysis.Promoted a culture of continuous improvement and learning based on review of pertinent industry operational experience and the identification and implementation of appropriate preventive actions and measures to preclude similar incident. Facilitated the senior leadership team review of all station root cause analyses and key performance metrics for equipment health. Updated leadership on current projects, improvement initiatives, and action tracking items.
  • Exelon
    Corrective Action Program Manager
    Exelon Oct 2006 - Jul 2009
    Chicago, Il, Us
    Station Subject Matter Expert (SME) over Self-Assessment, Benchmarking, Operating Experience and Corrective Action programs. Performed on-site and external audits, assessments, and benchmarking activities in direct support of station’s continuous improvement efforts. Focused on cultural transformation and value creation - partnered with organizational leaders to drive cross-functional projects and business critical initiatives having a strategic alignment and impact using Lean Six Sigma tools and techniques.
  • Dte Energy
    Corporate Training Manager - Lssbb
    Dte Energy Apr 2003 - Oct 2006
    Detroit, Michigan, Us
    Assisted Senior Managers, Business Unit Leaders, and LSS Black Belts in the strategic identification of viable process/product improvement opportunities and the development of a project pipeline. Provided input to further development of DTE Energy Operating System Model to provide the business a means to achieve strategic and tactical clarity and drive consistent performance through shared principles, robust systems, identified tools and continuous evaluation and feedback. Championed departmental and cross-functional process improvement initiatives by partnering with Business Unit Managers and Project Leaders to clearly define/validate problem statements, business cases and goal/scope statements of proposed Project Charters. Provided project leadership to Team Leaders during DMAIC execution. Project leadership included using sound project management techniques to define and financially justify projects, launch project teams, manage team activities, tracking project status and results, and remove/alleviate project obstacles.Governance and oversight for the DTE Corporate Fossil Generation Operator and Electrical (Basic and Advanced) Training Programs. Performed needs analysis and designed, developed, delivered and evaluated technical training to Overhead Linesmen, Underground Cable-Splicers, Distribution and Substation personnel and Fossil Generation personnel. Provided both technical and leadership training to more than 3500 personnel. Orchestrated a Senior Operational Excellence council for Fossil Generation to assist in uniting the efforts and achieving better operational flexibility and synergy amongst the nine Fossil-Powered plants; ultimately seeking to develop a High Performing Team throughout Fossil Generation.
  • Dte Energy
    Licensed Reactor Operator
    Dte Energy Jun 1996 - Apr 2003
    Detroit, Michigan, Us
    Responsible for oversight of the effective and efficient operation of the nuclear reactor and support systems. Authorized and coordinated work activities, maintenance and responses to abnormal situations. Assured equipment was operated in accordance with policies and procedures established to first and foremost protect the health and safety of the general public and all employees. Accountable for directing, supervising, and initiating corrective actions for scheduled and emergent maintenance tasks not meeting approved scope, schedule, and allocated budgetary expenses.
  • Us Navy - Naval Nuclear Prototype (S8G)
    Staff Training Group Electrical Supervisor
    Us Navy - Naval Nuclear Prototype (S8G) Sep 1992 - Jun 1996
    Washington, Dc, Us
    Supervisory role for Electrical Training Staff of fifteen (15) enlisted personnel responsible for the training and certification of both enlisted and commissioned nuclear power candidates. Coordinated and supervised the production efforts of both senior and junior technicians responsible for the installation, operation, adjustment, routine maintenance, inspection, testing and repair of complex electrical equipment; including nuclear propulsion plants operating reactor control, propulsion and power generation systems.
  • Us Navy - Naval Nuclear Prototype (S8G)
    Engineering Watch Supervisor (Ews/Edpo)
    Us Navy - Naval Nuclear Prototype (S8G) Jul 1987 - Sep 1992
    Washington, Dc, Us
    Administered a robust Reliability Centered Maintenance (RCM) program; working closely with defense contractors, federal agencies and shipyard personnel to accomplish complex evolutions such as reactor re-fueling, switchgear replacement/refurbishment, and propulsion plant modernization. Improved the process flow and efficiency for “Electrical Breaker Testing.” Eliminated 2.5 hours from procedure and reduced the probability for personnel injury by 46%. Provided leadership and supervision for the activities of nuclear personnel onboard nuclear-powered submarine during plant startup, shutdown, normal operations, refueling, special tests, and emergency conditions.

John Schearer Skills

Root Cause Analysis Process Improvement Six Sigma Continuous Improvement Business Process Improvement Lean Manufacturing Operational Excellence Quality Management Nuclear Leadership Change Management Power Generation Project Management Cross Functional Team Leadership Value Stream Mapping Dmaic Maintenance Management Management Leadership Development Kaizen Organizational Leadership 5s Manufacturing Training Delivery Microsoft Office Process Engineering Spc Troubleshooting Tqm Operations Management Problem Solving Tpm Minitab Benchmarking Industrial Safety Process Optimization Training And Development Performance Analysis Industrial Engineering Strategic Planning Instructional Design Team Management Fmea Statistics Project Execution Change Leadership Dfmea Accounting Corporate Finance Project Leadership

John Schearer Education Details

  • Eastern Michigan University
    Eastern Michigan University
    Quality Management/Lean Six Sigma
  • Villanova University
    Villanova University
    Organizational Leadership
  • Villanova University
    Villanova University
    Project Management
  • Villanova University
    Villanova University
    Lean Six Sigma
  • Siena Heights University
    Siena Heights University
    Nuclear Technology/Business Management
  • U.S.Navy Nuclear Power Training Unit - Prototype
    U.S.Navy Nuclear Power Training Unit - Prototype
    Mechanical & Electrical Engineering. Radiation And Chemistry. Nuclear Submarine Operations
  • Nuclear Power School - Naval Nuclear Power Training Command (Nnptc)
    Nuclear Power School - Naval Nuclear Power Training Command (Nnptc)
    Radiologial & Electrical Theory.Nuclear Physics And Thermodynamics.
  • U.S. Naval Nuclear Field
    U.S. Naval Nuclear Field "A" School
    Electrical Theory And Practical Application
  • Reading Senior High School
    Reading Senior High School

Frequently Asked Questions about John Schearer

What company does John Schearer work for?

John Schearer works for Aalberts Integrated Piping Systems

What is John Schearer's role at the current company?

John Schearer's current role is Director Continuous Improvement.

What is John Schearer's email address?

John Schearer's email address is jo****@****ail.com

What is John Schearer's direct phone number?

John Schearer's direct phone number is +148479*****

What schools did John Schearer attend?

John Schearer attended Eastern Michigan University, Villanova University, Villanova University, Villanova University, Siena Heights University, U.s.navy Nuclear Power Training Unit - Prototype, Nuclear Power School - Naval Nuclear Power Training Command (Nnptc), U.s. Naval Nuclear Field "a" School, Reading Senior High School.

What are some of John Schearer's interests?

John Schearer has interest in Family, Weightlifting And Fishing, Research, Politics, Education, Baseball, Tutoring, Reading, Science And Technology, Tennis.

What skills is John Schearer known for?

John Schearer has skills like Root Cause Analysis, Process Improvement, Six Sigma, Continuous Improvement, Business Process Improvement, Lean Manufacturing, Operational Excellence, Quality Management, Nuclear, Leadership, Change Management, Power Generation.

Who are John Schearer's colleagues?

John Schearer's colleagues are Renee Scoggins, Don Don, William Linderman, Octavius Smith, Cornelius Baskins, 蔡萱怡, Brian Dawson.

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