Junsheng Wang Email and Phone Number
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• Over 5 years experiences in Non-ferrous (e.g. aluminum/magnesium) and ferrous alloy development.• Extensive experiences in new product development and quality improvement and on-site trouble-shooting for robust metallic product manufacturing.• More than 10 years experiences in casting, homogenization, re-heat, rolling, heat treatment process development and optimization.• Over 15 years experiences in developing Computational Fluid Dynamics (CFD) and Finite Element Analysis (FEA) software for manufacture processes such as casting of automotive engine block, case hardening of automotive transmission gears, hot rolling and quenching of steel plates, ingot casting of high strength aluminum, hot rolling and quenching of aluminum plates for aircraft ribs.• Over 15 years leadership in constructing mathematical models for predicting microstructure-mechanical properties relationships from the quantum mechanics of electron interaction and atomic forces (using Density Functional Theory) to thermodynamics and kinetics of phase transformation, and then to continuum mechanics of product performance.• Extensive experiences in characterizing microstructure and materials properties using various tools: SEM, TEM, XRD, DSC, C-T, synchrotron x-ray and neutron imaging, diffraction, and scattering and MTS for strength and fatigue, Gleeble for hot tensile, and salt spray for corrosion. • Effective communication and negotiation capability with plant workers, research teams, and professors, and on-time delivery of multiple research projects to manufacturing plants and successful reports on profit generation and cost saving due to new technology deployment and integration to investors.
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Alloy Development EngineerKaiser Aluminum Jan 2014 - PresentFranklin, Tn, UsNew Alloy and New Manufacture Process Development(1) New ingot casting process development for cost reduction;(2) New homogenization process development for quality improvement;(3) New heat treatment process development for new high strength alloys;(4) New high strength 7xxx aluminum alloys development for aircraft ribs;(5) New Al-Li aluminum alloys development for aerospace application;(6) New corrosion testing process development for aerospace products;(7) New mechanical testing process development for future high strength alloys;(8) New through process mathematical model development for rapid optimization of casting, homogenization, hot rolling, quenching, and heat treating processes of manufacturing high strength aluminum alloys.(9) Leading the programs for predicting microstructure-mechanical properties relationship and designing new aerospace and automotive products using computational tools. -
Research ScientistFord Motor Company Oct 2010 - Dec 2013Dearborn, Michigan, UsWorking on several projects including “CFD & FEM Analysis of gas quenching process of transmission ring gears” and “microstructure modeling of precipitation in aluminum alloys” for optimizing the production processes. -
Post-Doc Research AssociateImperial College London Jan 2009 - Feb 2011London, GbI am working on the project, “Nucleation by design” to develop a computational approach to engineering heterogeneous crystal nuclei in aluminium castings, and I also help with supervising students to do molecular dynamic simulations using DL_POLY and LAMMPS, and some calculations on the thermodynamic properties for new alloys using quantum chemistry codes (e.g. VASP) based on density functional theory. On the computation side, I also help with maitaining the computing cluster and helping with Linux script writting in the Materials Processing Group at Imperial College London. On the experimental side, I did synchrotron x-ray radiography at Diamond Light Source which has created huge amount of data for the future PhD students to work on. -
Programmer And Microstructure Model ConsultantFord Research And Advanced Engineering Lab, Dearborn, Mi, Usa Feb 2009 - Mar 2009I developed a Fe-rich intermetallic model within uMatIC and installed it for Ford Research and Advanced Engineering Lab. I also give the training on how to use the model to the Materials Scientists. This model is currently available through public GNU license on http://www3.imperial.ac.uk/advancedalloys/software . The model can predict the effect of alloying additions on defects(pore & Fe-rich intermetallics) formation. The defect distribution can also be predicted as a function of processing conditions which has been successfully used in the development of Ford V.8 engine block.
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Microstructure Model ConsultantFord Research And Advanced Engineering Lab, Dearborn, Mi, Usa Feb 2007 - Mar 2007I helped solving problems in microstructure model by upgrading the version of uMatIC. I also give a training course on how to use the porosity model.
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Research Coordinator In The Thermal Process & Computer Control LabUniversity Of Science And Technology Beijing Sep 2002 - Jul 2005Coordinating the whole project “L2 Control System For Heat Treatment Process To Produce High Quality Steels” and taking charge of the project “Modelling of combustion, convection and heat transfer in a roller hearth furnace during the heat treatment of steels”. The key works include:(1) Developed a large software package using C and Visual Basic to simulate slabs’ moving and heating process.(2) Built a 3D FEA model solving for the transient temperature field and thermal-stress field with ANSYS8.0.(3) Predicted temperature distribution, fluid flow and NOx combustion waste inside the furnace using CFX.(4) Installed my mathematical model at Wuyang Steel Co. Ltd(http://www.wuyangsteel.com/) using the SIMENS Step 7 PLC and WinCC and developed a database with Microsoft SQL2000 for seaching pre-optimized production conditions.
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Mechanical DesignerTianjin Pipe(Group) Co. Jan 2004 - Sep 2004I was in charge of the project “Swirled Flow Heat Exchanger”. With a deep understanding of the main theories in heatexchanger technology in my mind, I discovered the key factor to enhance the efficiency of heat transfer in a heatexchanger and proposed the practical methods to produce the fifth generation of heat exchanger. This kind of high efficiency heat-exchanger has been produced and used in the largest annular furnace in the world. In this period of time, I became not only proficient in mechanical drawing software such as AutoCAD2004, SolidWorks2003, and Pro/Engineering, but was also promoted to be a coordinator in a new development team.
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Secretary/Assistant To The CeoUstb Thermonergy High Tech. Co. Ltd Sep 2002 - Dec 2003I was acting as the secretary or assistant for the CEO in the Departmental spin-out company, Thermonergy High Tech. Co. Ltd. It sells the technology of “High-temperature Air Combustion”. It is a new form of regenerative burner using hexagon structure of honeycombs to recycle the energy from exhaust gas, reducing the NOx emission and energy consumption. As the CEO's assistant, I helped with a lot of projects biding and contract writting. Industrial application of our high-cycle regenerative burner system (HRS) and honeycombs burner have proven heat regeneration as much as 95% from the exhaust. Nowadays, with the development of the steel industrial in China, the technology of High-temperature air combustion has been spread all over the country and this company has been affiliated to the USTB instead of our Deparment. It has a annual turnover of ~200,000,000 RMB.
Junsheng Wang Skills
Junsheng Wang Education Details
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Imperial College LondonMaterials Science -
University Of Science And Technology BeijingMechanical Engineering -
University Of Science And Technology BeijingMechanical Engineering
Frequently Asked Questions about Junsheng Wang
What company does Junsheng Wang work for?
Junsheng Wang works for Kaiser Aluminum
What is Junsheng Wang's role at the current company?
Junsheng Wang's current role is Alloy Development Engineer at Kaiser Aluminum.
What is Junsheng Wang's email address?
Junsheng Wang's email address is ju****@****twd.com
What schools did Junsheng Wang attend?
Junsheng Wang attended Imperial College London, University Of Science And Technology Beijing, University Of Science And Technology Beijing.
What skills is Junsheng Wang known for?
Junsheng Wang has skills like Finite Element Analysis, Materials, Engineering, Cfd, Manufacturing, Matlab, Thermodynamics, Modeling, Ansys, Materials Science, Mathematical Modeling, Lean Manufacturing.
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