• Assist the operation leadership team in developing and deploying improvement projects• Provide technical support to the project stakeholders• Analyze and provide improvement recommendations to cross-functional teams• Implement and introduce the culture of LEAN engineering to streamline the process• Manage improvement projects and report timely to the project stakeholders• Automate the process to improve the KPI for additional investments• Perform safety audits to make sure the process is MSHA compliant• Documentation of Systems requirements, project scope, and SOP for digitization of work area inspection • Facilitate KAIZEN event, drive DMAIC problem-solving session and guide the leadership in problem-solving using LEAN concept• Coordinated Engineering Change Management and Risk Analysis for a digitized process implementation• Track and update the progress of site-wide continuous improvement activities to ensure successful project implementation

• Documented and justified the mechanical design improvement projects that lead to an annual savings of $185K(8D,5s)• Liaison between the automation and the mechanical design team to drive the implementation of the automated packaging project • Assist in documentation and data analysis of IQ, OQ, and PQ for the FDA approval for the mask manufacturing project • Perform FMEA, Root Cause Analysis, and Risk Assessment Analysis to develop open improvement actions and assist ME, QE, and TE to implement improvement projects• Created a program repository for all the controls logic (PLC) modifications leading in annual savings of $45K • Created proof of concept for various automation solutions and justified the capital expense• Collaborated with Mechanical, Test, and Quality Engineering departments to lead process improvement projects• Improve process efficiencies by driving standard work and waste elimination principles• Preparing material and equipment list, purchase orders, cost analysis, and estimated production cost• Training staff for new production process alongside documenting the SOP and Visual aids• Supported and managed the automated packaging machine: justified capital investment, created SOP, perform PFEMA and documented technical specification of the automated line including FANUC robot cell and Keyence machine vision• Perform analysis and conducted PPQT, Layout Design, defined KPI and setup assembly line as an NPI lead

• Documented and gathered system requirements for a product development project• Developed an automated system for wire snipping and box assembly• Developed a dashboard to streamline operations using Ignition SCADA (UDTs) software.• Identified Key Performance Indicator (KPIs) and recommended cost cutting strategies

Development of a smart anti-collision system for vehicles using Mechatronics system and Neural Networks

• Developed production layout for the shop floor to reduce lead time, maximize cycle and uptime• Designed process & value stream maps to minimize bottlenecks & NVAs to cut lead time by 7.1% and documented the process• Support and assist with the development of MES GMP protocols

• Designed and integrated Human Machine Interface (HMI) panel integration in an automotive assemble line• Verified, troubleshooted and documented errors on the HMI screen on sample devices

• Established the communication system between two PLCs using MODBUS TCP/IP for an oil refinery company